Home Europe European Commission Commission Implementing Decision (EU) 2023/2749 of 11 Decemb...
Date: 2023-12-18 Category: Not Applicable State: Union Government Country: Europe

Commission Implementing Decision (EU) 2023/2749 of 11 December 2023 establishing the best available techniques (BAT) conclusions, under Directive 2010/75/EU of the European Parliament and of the Council on industrial emissions, for slaughterhouses, animal by-products and/or edible co-products industries (notified under document C(2023) 8434)

Issued by European Commission · Directorate-General for Environment

Research with AI Agent Chat with Document Generate Summary Translate Helpful Share Add to Project Create Task

Executive Summary & Key Takeaways

Executive Summary: This document establishes best available techniques (BAT) conclusions for slaughterhouses, animal by-products, and/or edible co-products industries, as mandated by Directive 2010/75/EU. It considers the forum's opinion on the BAT reference document. The BAT conclusions serve as a reference for setting permit conditions. It was adopted on December 11, 2023, and is addressed to the Member States. Key Points / Main Content: * **Scope:** * Covers slaughterhouses with carcass production > 50 tonnes/day, disposal/recycling of animal carcasses/waste > 10 tonnes/day, and independently operated wastewater treatment where the main pollutant load originates from these activities. * Includes processing of animal by-products/edible co-products (rendering, fat melting, etc.), combustion of meat-and-bone meal/animal fat/malodorous gases, incineration of carcasses, preservation of hides/skins, handling of casings/offal, composting/anaerobic digestion, and combined wastewater treatment. * Excludes on-site combustion plants not directly heating objects/materials, food production after standard cuts, and landfill of waste. * **Definitions:** * Defines terms like "animal by-products," "channelled emissions," "direct discharge," "edible co-products," "existing plant," "new plant," "sensitive receptor," and "substances of very high concern." * Defines pollutants and parameters such as AOX, BOD, COD, Total N, Total P, TVOC, etc. * **General Considerations:** * BAT conclusions are not prescriptive or exhaustive; equivalent environmental protection is acceptable. * BATAELs for water emissions are expressed in mg/l, with specific averaging periods. * BATAELs for air emissions are expressed in mg/Nm3 or ouE/m3 under defined standard conditions, with specific averaging periods. * BATAEPLs for wastewater discharge are calculated based on wastewater discharge and activity rate. * BATAEPLs for specific net energy consumption are calculated based on final net energy consumption and activity rate. * **General BAT Conclusions:** * **Overall Environmental Performance (BAT 1-4):** Implement an Environmental Management System (EMS) with specific features, including commitment from management, analysis of risks, environmental policy, objectives, procedures, resource allocation, staff competence, communication, employee involvement, management manual, operational planning, maintenance, emergency preparedness, life-cycle consideration, monitoring, benchmarking, auditing, corrective actions, and consideration of cleaner techniques. * **Monitoring (BAT 5-8):** Monitor key process parameters, water/energy consumption, wastewater/refrigerant amounts, and emissions to water/air at specified frequencies according to EN/ISO standards. * **Energy Efficiency (BAT 9):** Use an energy efficiency plan and apply general energy-saving techniques. * **Water Consumption and Wastewater Generation (BAT 10):** Reduce water consumption and wastewater generation using management/design techniques, water stream segregation, recycling/reuse, optimized flow, cleaning operations, and optimized design/construction. * **Harmful Substances (BAT 11):** Prevent or reduce the use of harmful substances in cleaning/disinfection through proper selection, reuse of chemicals, and dry/optimized cleaning. * **Resource Efficiency (BAT 12):** Increase resource efficiency by minimizing degradation of animal by-products/edible co-products, separating residues, treating biodegradable residues via anaerobic digestion, and recovering phosphorus. * **Emissions to Water (BAT 13-14):** Provide buffer storage for wastewater and use an appropriate combination of treatment techniques, adhering to specified BATAELs for direct/indirect discharges. * **Emissions to Air (BAT 15):** Reduce emissions of CO, dust, NOx, and SOx from combustion processes using optimized design, removal of precursors, fuel choice, and low-NOx burners, adhering to specified BATAELs and indicative emission levels. * **Noise (BAT 16-17):** Prevent/reduce noise emissions via a noise management plan and techniques like location of equipment, operational measures, low-noise equipment, noise control equipment, and noise abatement. * **Odour (BAT 18-19):** Prevent/reduce odour emissions via an odour management plan and techniques like regular cleaning, enclosure, minimization of degradation, air extraction, and treatment. * **Use of Refrigerants (BAT 20):** Use refrigerants without ozone depletion potential and with low global warming potential. * **Slaughterhouses - Additional BAT Conclusions:** * **Energy Efficiency (BAT 21):** Implement a refrigeration management plan and techniques for efficient scalding. BATAEPLs for specific net energy consumption are defined. * **Water Consumption and Wastewater Generation (BAT 22):** Use dry emptying of stomachs and dry collection of intestines, and techniques for efficient scalding. BATAEPLs for specific wastewater discharge are defined. * **Use of Refrigerants (BAT 23):** Implement a refrigeration management plan, preventive maintenance, and refrigerant leak detectors. Indicative emission level for refrigerant losses is defined. * **Installations Processing Animal By-products/Edible Co-products - Additional BAT Conclusions:** * **Energy Efficiency (BAT 24):** Use multiple-effect evaporators. BATAEPLs for specific net energy consumption are defined. * **Water Consumption and Wastewater Generation:** BATAEPLs for specific wastewater discharge are defined. * **Emissions to Air (BAT 25):** Reduce emissions of organic/malodorous compounds using condensation, adsorption, biofilters, combustion, thermal oxidation, wet scrubbers, or bioscrubbers. BATAELs for channelled emissions are defined. Impact Analysis: * **Member States:** * *Impact:* Must integrate these BAT conclusions into permit conditions for relevant installations. * *Action Required:* Revise permitting processes to align with the BAT conclusions. * **Operators of Slaughterhouses, Animal By-product, and Edible Co-product Industries:** * *Impact:* May need to invest in new technologies and processes to comply with BAT. * *Action Required:* Assess current operations, identify gaps in BAT compliance, and implement necessary changes outlined in their EMS, including investments in new abatement techniques and monitoring. * **Competent Authorities:** * *Impact:* Responsible for enforcing the BAT conclusions through permitting and inspections. * *Action Required:* Update permit templates and inspection protocols to reflect the BAT conclusions, and provide guidance and support to operators. * **Environmental Organizations:** * *Impact:* Can use the BAT conclusions to advocate for improved environmental performance. * *Action Required:* Monitor compliance and engage with stakeholders to promote adoption of BAT.

Key Entities Referenced

Directive 201075EU: Directive 2010/75/EU of the European Parliament and of the Council on industrial emissions (integrated pollution prevention and control). European Parliament: Legislative branch of the European Union. Council of the European Union: One of the legislative bodies of the European Union, comprising ministers from member states. Treaty on the Functioning of the European Union: One of the primary treaties of the European Union. Commission Implementing Decision EU 20232749: Commission Implementing Decision (EU) 2023/2749 establishing best available techniques (BAT) conclusions for slaughterhouses, animal by-products and/or edible co-products industries. Member States: The countries that are part of the European Union. European Commission: Executive branch of the European Union responsible for proposing legislation, implementing decisions, and managing the EU's day-to-day business. Brussels: City in Belgium; where the decision was made
Official Source Record View Original Source →
See Full Document Text
Official Journal EN of the European Union L series 2023/2749 18.12.2023 COMMISSION IMPLEMENTING DECISION (EU) 2023/2749 of 11 December 2023 establishing the best available techniques (BAT) conclusions, under Directive 2010/75/EU of the European Parliament and of the Council on industrial emissions, for slaughterhouses, animal by-products and/or edible co-products industries (notified under document C(2023) 8434) (Text with EEA relevance) THE EUROPEAN COMMISSION, Having regard to the Treaty on the Functioning of the European Union, Having regard to Directive 2010/75/EU of the European Parliament and of the Council of 24 November 2010on industrial emissions (integrated pollution prevention and control)(1), and in particular Article 13(5) thereof, Whereas: (1) Best available techniques (BAT) conclusions are the reference for setting permit conditions for installations covered by Chapter II of Directive 2010/75/EU. Competent authorities should set emission limit values that ensure that, under normal operating conditions, emissions do not exceed the emission levels associated with the best available techniques as laid down in the BAT conclusions. (2) In accordance with Article 13(4) of Directive 2010/75/EU, the forum composed of Member States’ representatives, the industries concerned and non-governmental organisations promoting environmental protection, established by Commission Decision of 16 May 2011(2), provided the Commission on 22 May 2023 with its opinion on the proposed content of the BAT reference document for slaughterhouses, animal by-products and/or edible co-products industries. That opinion is publicly available(3). (3) The BAT conclusions set out in the Annex to this Decision take into account the forum’s opinion on the proposed content of the BAT reference document. They contain the key elements of the BAT reference document. (4) The measures provided for in this Decision are in accordance with the opinion of the Committee established by Article 75(1) of Directive 2010/75/EU, HAS ADOPTED THIS DECISION: Article 1 The best available techniques (BAT) conclusions for slaughterhouses, animal by-products and/or edible co-products industries, as set out in the Annex, are adopted. Article 2 This Decision is addressed to the Member States. (1) OJ L 334, 17.12.2010, p. 17. (2) Commission Decision of 16 May 2011 establishing a forum for the exchange of information pursuant to Article 13 of Directive 2010/75/EU on industrial emissions (OJ C 146, 17.5.2011, p. 3). (3) https://circabc.europa.eu/ui/group/06f33a94-9829-4eee-b187-21bb783a0fbf/library/e07eada3-2935-4ef4-b6d7-b7150f75e520? p=1&n=10&sort=modified_DESC ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 1/32EN OJ L, 18.12.2023 Done at Brussels, 11 December 2023. For the Commission Virginius SINKEVIČIUS Member of the Commission 2/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 ANNEX BEST AVAILABLE TECHNIQUES (BAT) CONCLUSIONS FOR SLAUGHTERHOUSES, ANIMAL BY-PRODUCTS AND/OR EDIBLE CO-PRODUCTS INDUSTRIES SCOPE These BAT conclusions concern the following activities specified in Annex I to Directive 2010/75/EU: 6.4. (a) Operating slaughterhouses with a carcass production capacity greater than 50 tonnes per day. 6.5. Disposal or recycling of animal carcases or animal waste with a treatment capacity exceeding 10 tonnes per day. 6.11. Independently operated treatment of waste water not covered by Directive 91/271/EEC(1), provided that the main pollutant load originates from the activities covered by these BAT conclusions. These BAT conclusions also cover the following: — the processing of animal by-products and/or edible co-products (such as rendering, fat melting, feather processing, fishmeal and fish oil production, blood processing and gelatine manufacturing) covered by the activity description in points 6.4 (b) (i) and/or 6.5 of Annex I to Directive 2010/75/EU; — the combustion of meat-and-bone meal and/or animal fat; — the combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases (originating from the activities covered by these BAT conclusions), including non-condensable gases; — the incineration of carcasses if directly associated with the activities covered by these BAT conclusions; — the preservation of hides and skins if directly associated with the activities covered by these BAT conclusions; — the handling of casings and offal (viscera); — composting and anaerobic digestion if directly associated with the activities covered by these BAT conclusions; — the combined treatment of waste water from different origins, provided that the main pollutant load originates from the activities covered by these BAT conclusions and that the waste water treatment is not covered by Directive 91/271/EEC1. These BAT conclusions do not cover the following: — On-site combustion plants, not covered by the above bullet points, generating hot gases that are not used for direct contact heating, drying or any other treatment of objects or materials. These may be covered by the BAT conclusions for Large Combustion Plants (LCP) or by Directive (EU) 2015/2193 of the European Parliament and of the Council(2). — The production of food after the making of standard cuts for large animals or of cuts for poultry. This may be covered by the BAT conclusions for the Food, Drink and Milk Industries (FDM). — Landfill of waste. This is covered by Council Directive 1999/31/EC(3). In particular, underground permanent and long- term storage (≥ 1 year before disposal, ≥ 3 years before recovery) are covered by Directive 1999/31/EC. Other BAT conclusions and reference documents which could be relevant for the activities covered by these BAT conclusions include the following: — Large Combustion Plants (LCP); (1) Council Directive 91/271/EEC of 21 May 1991 concerning urban waste-water treatment (OJ L 135, 30.5.1991, p. 40). (2) Directive (EU) 2015/2193 of the European Parliament and of the Council of 25 November 2015 on the limitation of emissions of certain pollutants into the air from medium combustion plants (OJ L 313, 28.11.2015, p. 1). (3) Council Directive 1999/31/EC of 26 April 1999 on the landfill of waste (OJ L 182, 16.7.1999, p. 1). ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 3/32EN OJ L, 18.12.2023 — Food, Drink and Milk Industries (FDM); — Common Waste Water and Waste Gas Treatment/Management Systems in the Chemical Sector (CWW); — Waste Treatment (WT); — Waste Incineration (WI); — Tanning of Hides and Skins (TAN); — Monitoring of Emissions to Air and Water from IED Installations (ROM); — Economics and Cross-Media Effects (ECM); — Emissions from Storage (EFS); — Energy Efficiency (ENE); — Industrial Cooling Systems (ICS). These BAT conclusions apply without prejudice to other relevant legislation, e.g. on hygiene, food/feed safety, animal welfare, biosecurity, energy efficiency (energy efficiency first principle). DEFINITIONS For the purposes of these BAT conclusions, the following definitions apply: General terms Term used Definition As defined in Regulation (EC) No 1069/2009 of the European Parliament and of the Council of 21 October 2009laying down health rules as regards animal Animal by-products by-products and derived products not intended for human consumption and repealing Regulation (EC) No 1774/2002 (Animal by-products Regulation)(1). Emissions of pollutants to air through any kind of duct, pipe, stack, etc. This Channelled emissions includes emissions from open-top biofilters. Direct discharge Discharge to a receiving water body without further downstream waste water treatment. Edible co-products Food-grade products intended for human consumption. Existing plant A plant that is not a new plant. FDM activities Activities covered by the BAT conclusions for the Food, Drink and Milk Industries. FDM products Products associated with activities covered by the BAT conclusions for the Food, Drink and Milk Industries. Hazardous substance Hazardous substance as defined in point 18 of Article 3 of Directive 2010/75/EU. Indirect discharge Discharge which is not a direct discharge. A plant first permitted at the site of the installation following the publication of New plant these BAT conclusions or a complete replacement of a plant following the publication of these BAT conclusions. Areas which need special protection, such as: — residential areas; Sensitive receptor — areas where human activities are carried out (e.g. neighbouring workplaces, schools, day-care centres, recreational areas, hospitals or nursing homes). 4/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 General terms Term used Definition Substances meeting the criteria mentioned in Article 57 and included in the Substances of very high concern Candidate List of Substances of Very High Concern, according to the REACH Regulation ((EC) No 1907/2006(2)). (1) OJ L 300, 14.11.2009, p. 1. (2) Regulation (EC) No 1907/2006 of the European Parliament and of the Council of 18 December 2006concerning the Registration, Evaluation, Authorisation and Restriction of Chemicals (REACH), establishing a European Chemicals Agency, amending Directive 1999/45/EC and repealing Council Regulation (EEC) No 793/93 and Commission Regulation (EC) No 1488/94 as well as Council Directive 76/769/EEC and Commission Directives 91/155/EEC, 93/67/EEC, 93/105/EC and 2000/21/EC (OJ L 396, 30.12.2006, p. 1). Pollutants and parameters Term used Definition Adsorbable organically bound halogens, expressed as Cl, include adsorbable AOX organically bound chlorine, bromine and iodine. Arsenic, cadmium, cobalt, chromium, copper, manganese, nickel, lead, antimony, As, Cd, Co, Cr, Cu, Mn, Ni, Pb, Sb, Tl, V thallium and vanadium. Amount of oxygen needed for the biochemical oxidation of the organic matter to Biochemical oxygen demand (BOD ) carbon dioxide in n days (n is typically 5 or 7). BOD is an indicator for the mass n concentration of biodegradable organic compounds. Amount of oxygen needed for the total chemical oxidation of the organic matter to Chemical oxygen demand (COD) carbon dioxide using dichromate. COD is an indicator for the mass concentration of organic compounds. CO Carbon monoxide. Copper, expressed as Cu, includes all inorganic and organic copper compounds, Copper (Cu) dissolved or bound to particles. Dust Total particulate matter (in air). HCl All inorganic gaseous chlorine compounds, expressed as HCl. HF All inorganic gaseous fluorine compounds, expressed as HF. Hg The sum of mercury and its compounds, expressed as Hg. H S Hydrogen sulphide. 2 Number of European Odour Units (ou ) in a cubic metre of gas at standard Odour concentration E conditions for olfactometry according to EN 13725. NO The sum of nitrogen monoxide (NO) and nitrogen dioxide (NO ), expressed as NO . X 2 2 PCDD/F Polychlorinated dibenzo-p-dioxins and -furans. The sum of sulphur dioxide (SO ), sulphur trioxide (SO ), and sulphuric acid SO 2 3 X aerosols, expressed as SO . 2 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 5/32EN OJ L, 18.12.2023 Pollutants and parameters Term used Definition Total nitrogen, expressed as N, includes free ammonia and ammonium nitrogen Total nitrogen (Total N) (NH -N), nitrite nitrogen (NO -N), nitrate nitrogen (NO -N) and organically bound 4 2 3 nitrogen. Total organic carbon (TOC) Total organic carbon (in water), expressed as C, includes all organic compounds. Total phosphorus, expressed as P, includes all inorganic and organic phosphorus Total phosphorus (Total P) compounds, dissolved or bound to particles. Mass concentration of all suspended solids (in water), measured via filtration Total suspended solids (TSS) through glass fibre filters and gravimetry. Total volatile organic carbon (TVOC) Total volatile organic carbon (in air), expressed as C. Zinc, expressed as Zn, includes all inorganic and organic zinc compounds, dissolved Zinc (Zn) or bound to particles. ACRONYMS For the purposes of these BAT conclusions, the following acronyms apply: Acronym Definition CIP Cleaning-in-place CMS Chemicals management system EMS Environmental management system FDM Food, drink and milk IED Industrial Emissions Directive (2010/75/EU) OTNOC Other than normal operating conditions SA Slaughterhouses, animal by-products and/or edible co-products industries GENERAL CONSIDERATIONS Best Available Techniques The techniques listed and described in these BAT conclusions are neither prescriptive nor exhaustive. Other techniques may be used that ensure at least an equivalent level of environmental protection. Unless otherwise stated, the BAT conclusions are generally applicable. Emission levels associated with the best available techniques (BAT-AELs) for emissions to water The BAT-AELs for emissions to water given in these BAT conclusions refer to concentrations (mass of emitted substances per volume of water), expressed in mg/l. Averaging periods associated with the BAT-AELs refer to either of the following two cases: — In the case of continuous discharge, daily average values, i.e. 24-hour flow-proportional composite samples. — In the case of batch discharge, average values over the release duration taken as flow-proportional composite samples, or, provided that the effluent is appropriately mixed and homogeneous, a spot sample taken before discharge. 6/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Time-proportional composite samples can be used provided that sufficient flow stability is demonstrated. Alternatively, spot samples may be taken, provided that the effluent is appropriately mixed and homogeneous. In the case of total organic carbon (TOC), total nitrogen (TN) and chemical oxygen demand (COD), the calculation of the average abatement efficiency referred to in these BAT conclusions (see Table 1.1) is based on the influent and effluent load of the waste water treatment plant. The BAT-AELs apply at the point where the emission leaves the installation. Emission levels associated with the best available techniques (BAT-AELs) and indicative emission level for channelled emissions to air The BAT-AELs and the indicative emission level for channelled emissions to air given in these BAT conclusions refer to concentrations (mass of emitted substances per volume of waste gas) under the following standard conditions: dry gas at a temperature of 273,15 K (or wet gas at a temperature of 293 K in the case of odour concentration) and a pressure of 101,3 kPa, without correction to a reference oxygen level, and expressed in the unit mg/Nm3 or ou /m3. E For averaging periods of BAT-AELs and the indicative emission level for channelled emissions to air, the following definition applies. Type of measurement Averaging period Definition Periodic Average over the sampling Average value of three consecutive samplings/measurements of period at least 30 minutes each(1). (1) For any parameter where, due to sampling or analytical limitations, a 30-minute sampling/measurement is inappropriate, a more representative sampling/measurement procedure may be employed (e.g. for the odour concentration). When the waste gases of two or more sources (e.g. dryers) are discharged through a common stack, the BAT-AEL and the indicative emission level apply to the combined discharge from the stack. Indicative emission levels for refrigerant losses The indicative emission levels for refrigerant losses refer to a rolling average over 3 years of yearly losses. Yearly losses are expressed as a percentage (%) of the total amount of refrigerant contained in the cooling system(s). The losses for a specific refrigerant in 1 year are equal to the amount of that refrigerant used to refill the cooling system(s). Other environmental performance levels associated with the best available techniques (BAT-AEPLs) BAT-AEPLs for specific waste water discharge The environmental performance levels related to specific waste water discharge refer to yearly averages and are calculated using the following equation: ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 7/32EN OJ L, 18.12.2023 where: waste water discharge: total amount of waste water discharged (direct discharge, indirect discharge and/or landspreading) by the specific processes concerned, expressed in m3/year, excluding any cooling water and run-off water that is discharged separately; activity rate: total amount of products or raw materials processed, expressed in: — tonnes of carcasses/year or animals/year for slaughterhouses; — tonnes of raw materials/year for installations processing animal by-products and/or edible co-products. The carcass weight depends on the animal species under consideration: — Pigs: the weight of the slaughtered animal’s cold body, either whole or divided in half along the midline, after being bled and eviscerated and after removal of the tongue, bristles, hooves, genitalia, flare fat, kidneys and diaphragm. — Cattle: the weight of the slaughtered animal’s cold body after being skinned, bled and eviscerated, and after removal of the external genitalia, limbs, head, tail, kidneys and kidney fats, and the udder. — Chickens: the weight of the slaughtered animal’s cold body after being bled, plucked and eviscerated. The weight includes offal (viscera). BAT-AEPLs for specific net energy consumption The environmental performance levels related to specific net energy consumption refer to yearly averages and are calculated using the following equation: where: final net energy consumption: total amount of energy consumed (excluding the recovered energy) by the installation (in the form of heat and electricity), expressed in kWh/year; activity rate: total amount of products or raw materials processed, expressed in: — tonnes of carcasses/year or animals/year for slaughterhouses; — tonnes of raw materials/year for installations processing animal by-products and/or edible co-products. The carcass weight depends on the animal species under consideration (see General consideration for BAT-AEPLs for specific waste water discharge). Unless otherwise stated, the calculation of the energy consumption of slaughterhouses may include the energy consumed by FDM activities. 1.1 General BAT conclusions 1.1.1 Overall environmental performance BAT 1. In order to improve the overall environmental performance, BAT is to elaborate and implement an environmental management system (EMS) that incorporates all of the following features: i. commitment, leadership, and accountability of the management, including senior management, for the implementation of an effective EMS; ii. an analysis that includes the determination of the organisation’s context, the identification of the needs and expectations of interested parties, the identification of characteristics of the installation that are associated with possible risks for the environment and human health as well as of the applicable legal requirements relating to the environment; 8/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 iii. development of an environmental policy that includes the continuous improvement of the environmental performance of the installation; iv. establishing objectives and performance indicators in relation to significant environmental aspects, including safeguarding compliance with applicable legal requirements; v. planning and implementing the necessary procedures and actions (including corrective and preventive actions where needed), to achieve the environmental objectives and avoid environmental risks; vi. determination of structures, roles and responsibilities in relation to environmental aspects and objectives and provision of the financial and human resources needed; vii. ensuring the necessary competence and awareness of staff whose work may affect the environmental performance of the installation (e.g. by providing information and training); viii. internal and external communication; ix. fostering employee involvement in good environmental management practices; x. establishing and maintaining a management manual and written procedures to control activities with significant environmental impact as well as relevant records; xi. effective operational planning and process control; xii. implementation of appropriate maintenance programmes; xiii. emergency preparedness and response protocols, including the prevention and/or mitigation of the adverse (environmental) impacts of emergency situations; xiv. when (re)designing a (new) installation or a part thereof, consideration of its environmental impacts throughout its life, which includes construction, maintenance, operation and decommissioning; xv. implementation of a monitoring and measurement programme; if necessary, information can be found in the Reference Report on Monitoring of Emissions to Air and Water from IED Installations; xvi. application of sectoral benchmarking on a regular basis; xvii. periodic independent (as far as practicable) internal auditing and periodic independent external auditing in order to assess the environmental performance and to determine whether or not the EMS conforms to planned arrangements and has been properly implemented and maintained; xviii. evaluation of causes of nonconformities, implementation of corrective actions in response to nonconformities, review of the effectiveness of corrective actions, and determination of whether similar nonconformities exist or could potentially occur; xix. periodic review, by senior management, of the EMS and its continuing suitability, adequacy and effectiveness; xx. following and taking into account the development of cleaner techniques. Specifically for slaughterhouses as well as the processing of animal by-products and/or edible co-products, BAT is also to incorporate the following features in the EMS: xxi. an odour management plan (see BAT 18); xxii. an inventory of inputs and outputs (see BAT 2); xxiii. a chemicals management system (see BAT 3); ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 9/32EN OJ L, 18.12.2023 xxiv. an energy efficiency plan (see BAT 9 (a)); xxv. a water management plan (see BAT 10 (a)); xxvi. a noise management plan (see BAT 16); xxvii. an OTNOC management plan (see BAT 4). xxviii. a refrigeration management plan for slaughterhouses (see BAT 21 (a) and BAT 23 (a)). Note Regulation (EC) No 1221/2009 establishes the European Union eco-management and audit scheme (EMAS), which is an example of an EMS consistent with this BAT. Applicability The level of detail and the degree of formalisation of the EMS will generally be related to the nature, scale and complexity of the installation, and the range of environmental impacts it may have. BAT 2. In order to improve the overall environmental performance, BAT is to establish, maintain and regularly review (including when a significant change occurs) an inventory of inputs and outputs, as part of the environmental management system (see BAT 1) that incorporates all of the following features: I. Information about the production process(es), including: (a) simplified process flow sheets that show the origin of the emissions; (b) descriptions of process-integrated techniques and waste water/waste gas treatment techniques to prevent or reduce emissions, including their performance (e.g. abatement efficiency). II. Information about energy consumption and usage. III. Information about water consumption and usage (e.g. flow diagrams and water mass balances). IV. Information about the quantity and characteristics of the waste water streams, such as: (a) average values and variability of flow, pH and temperature; (b) average concentration and mass flow values of relevant substances/parameters (e.g. COD/TOC, nitrogen species, phosphorus) and their variability. V. Information about the characteristics of the waste gas streams, such as: (a) emission point(s); (b) average values and variability of flow and temperature; (c) average concentration and mass flow values of relevant substances/parameters (e.g. dust, TVOC, NO , X SO ) and their variability; X (d) presence of other substances that may affect the waste gas treatment system or plant safety (e.g. oxygen, water vapour, dust). VI. Information about the quantity and characteristics of the chemicals used: (a) the identity and the characteristics of the chemicals used, including properties with adverse effects on the environment and/or human health; (b) the quantities of chemicals used and the location of their use. 10/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Applicability The level of detail and the degree of formalisation of the inventory will generally be related to the nature, scale and complexity of the installation, and the range of environmental impacts it may have. BAT 3. In order to improve the overall environmental performance, BAT is to elaborate and implement a chemicals management system (CMS) as part of the EMS (see BAT 1) that incorporates all of the following features: I. A policy to reduce the consumption and risks associated with chemicals, including a procurement policy to select less harmful chemicals and their suppliers with the aim of minimising the use and risks associated with hazardous substances and substances of very high concern and avoiding the procurement of an excess amount of chemicals. The selection of chemicals is based on: (a) the comparative analysis of their bioeliminability/biodegradability, ecotoxicity and potential to be released into the environment, in order to reduce emissions to the environment; (b) the characterisation of the risks associated with the chemicals, based on the chemicals’ hazard classification, pathways through the plant, potential release and level of exposure; (c) the regular (e.g. annual) analysis of the potential for substitution to identify potentially new available and safer alternatives to the use of hazardous substances and substances of very high concern (e.g. use of other chemicals with no or lower impacts on the environment and/or human health, see BAT 11 (a)); (d) the anticipatory monitoring of regulatory changes related to hazardous substances and substances of very high concern and the safeguarding of compliance with applicable legal requirements. The inventory of chemicals (see BAT 2) may be used to provide and keep the information needed for the selection of chemicals. II. Goals and action plans to avoid or reduce the use and risks associated with hazardous substances and substances of very high concern. III. Development and implementation of procedures for the procurement, handling, storage and use of chemicals to prevent or reduce emissions to the environment. Applicability The level of detail and the degree of formalisation of the CMS will generally be related to the nature, scale and complexity of the plant. BAT 4. In order to reduce the frequency of the occurrence of OTNOC and to reduce emissions during OTNOC, BAT is to set up and implement a risk-based OTNOC management plan as part of the EMS (see BAT 1) that includes all of the following elements: i. identification of potential OTNOC (e.g. failure of equipment critical to the protection of the environment (‘critical equipment’)), of their root causes and of their potential consequences; ii. appropriate design of critical equipment (e.g. waste water treatment plant); iii. set-up and implementation of an inspection plan and preventive maintenance programme for critical equipment (see BAT 1 xii.); ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 11/32EN OJ L, 18.12.2023 iv. monitoring (i.e. estimating or, where possible, measuring) and recording of emissions during OTNOC and of associated circumstances; v. periodic assessment of the emissions occurring during OTNOC (e.g. frequency of events, duration, amount of pollutants emitted) and implementation of corrective actions if necessary; vi. regular review and update of the list of identified OTNOC under point i. following the periodic assessment of point v.; vii. regular testing of backup systems. Applicability The level of detail and degree of formalisation of the OTNOC management plan will generally be related to the nature, scale and complexity of the plant, and the range of environmental impacts it may have. 1.1.2 Monitoring BAT 5. For waste water streams identified by the inventory of inputs and outputs (see BAT 2), BAT is to monitor key process parameters (e.g. continuous monitoring of waste water flow, pH and temperature) at key locations (e.g. at the inlet and/or outlet of the waste water pretreatment, at the inlet to the final waste water treatment, at the point where the emission leaves the installation). BAT 6. BAT is to monitor at least once per year: — the yearly consumption of water and energy; — the yearly amount of waste water generated;. — the yearly amount of refrigerant(s) used to refill the cooling system(s) in slaughterhouses. Description Monitoring preferentially includes direct measurements. Calculations or recording, e.g. using suitable meters or invoices, can also be used. The monitoring is performed at installation level (and can be broken down to the most appropriate process level) and considers any significant changes in the processes. BAT 7. BAT is to monitor emissions to water with at least the frequency given below and in accordance with EN standards. If EN standards are not available, BAT is to use ISO, national or other international standards that ensure the provision of data of an equivalent scientific quality. Minimum Monitoring Substance/Parameter Activities Standard(s) monitoring associated with frequency(1) Adsorbable organically bound halogens Once every 3 EN ISO 9562 (AOX)(2)(3) months(4) Various EN All activities BAT 14 standards Once every Biochemical oxygen demand (BOD )(5) available (e.g. EN n month 1899-1, EN ISO 5815-1) 12/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Minimum Monitoring Substance/Parameter Activities Standard(s) monitoring associated with frequency(1) No EN standard Chemical oxygen demand (COD)(5)(6) available Various EN standards Total nitrogen (TN)(5) available (e.g. EN 12260, EN ISO 11905-1) Once every Total organic carbon (TOC)(5)(6) EN 1484 week(7) Various EN standards available (e.g. EN Total phosphorus (TP)(5) ISO 6878, EN ISO 15681-1 and -2, EN ISO 11885) Total suspended solids (TSS)(5) EN 872 Copper (Cu)(2)(3) Various EN standards available (e.g. EN Once every 6 Metals Slaughterhouses ISO 11885, EN months Zinc (Zn)(1)(2) ISO 17294-2 or EN ISO 15586) — Slaughter­ houses — Hide/skin Various EN salting standards Once every Chloride (Cl-)(2)(3) — Gelatine available (e.g. EN - month(4) manufactur­ ISO 10304-1, EN ing using ISO 15682) bones as raw material (1) In the case of batch discharge less frequent than the minimum monitoring frequency, monitoring is carried out once per batch. (2) In the case of an indirect discharge, the monitoring frequency may be reduced to once every year for Cu and Zn and once every 6 months for AOX and Cl- if the downstream waste water treatment plant is designed and equipped appropriately to abate the pollutants concerned. (3) The monitoring only applies when the substance/parameter concerned is identified as relevant in the waste water stream based on the inventory of inputs and outputs mentioned in BAT 2. (4) The minimum monitoring frequency may be reduced to once every 6 months if the emission levels are proven to be sufficiently stable. (5) The monitoring only applies in the case of a direct discharge. (6) Either COD or TOC is monitored. TOC monitoring is the preferred option because it does not rely on the use of very toxic compounds. (7) The minimum monitoring frequency may be reduced to once every month if the emission levels are proven to be sufficiently stable. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 13/32EN OJ L, 18.12.2023 BAT 8. BAT is to monitor channelled emissions to air with at least the frequency given below and in accordance with EN standards. If EN standards are not available, BAT is to use ISO, national or other international standards that ensure the provision of data of an equivalent scientific quality. Minimum Substance/ Monitoring Activities/Processes Standard(s) monitoring Parameter associated with frequency(1) Combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases, including non- BAT 15 condensable gases CO EN 15058 Incineration of carcasses - Combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases, including non- BAT 15 condensable gases Dust EN 13284-1 Incineration of carcasses - Combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases, including non- BAT 15 condensable gases NO EN 14792 X Incineration of carcasses - Combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases, including non- BAT 15 condensable gases SO EN 14791 X Once every Incineration of carcasses year - Rendering, fat melting, blood and/or feather No EN standard H S 2 processing(2) available Rendering, fat melting, blood and/or feather processing BAT 25 Combustion (e.g. in thermal oxidisers or steam NH EN ISO 21877 3 boilers) of malodorous gases, including non- condensable gases Incineration of carcasses - Rendering, fat melting, blood and/or feather processing BAT 25 Combustion (e.g. in thermal oxidisers or steam TVOC EN 12619 boilers) of malodorous gases, including non- condensable gases Incineration of carcasses - 14/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Minimum Substance/ Monitoring Activities/Processes Standard(s) monitoring Parameter associated with frequency(1) Slaughterhouses(3)(4) - Incineration of carcasses(3) - Odour Gelatine manufacturing(3) - EN 13725 concentration Fishmeal and fish oil production(3) BAT 25 Rendering, fat melting, blood and/or feather processing(3) HCl EN 1911 No EN standard HF available Hg EN 13211 Metals and Incineration of carcasses - metalloids except mercury EN 14385 (As, Cd, Co, Cr, Cu, Mn, Ni, Pb, Sb, Tl, V) EN 1948-1, EN PCDD/F 1948-2, EN 1948-3 (1) To the extent possible, the measurements are carried out at the highest expected emission state under normal operating conditions. (2) The monitoring only applies when H S is identified as relevant in the waste gas stream based on the inventory of inputs and outputs 2 mentioned in BAT 2. (3) This includes combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases, including non-condensable gases. (4) The monitoring only applies when odour is identified as relevant in the waste gas stream based on the inventory of inputs and outputs mentioned in BAT 2. 1.1.3 Energy efficiency BAT 9. In order to increase energy efficiency, BAT is to use both of the techniques given below. Technique Description Applicability An energy efficiency plan is part of the environmental management system (see BAT 1) and entails defining and calculating the specific energy consumption of the activity (or The level of detail of the energy Energy activities), setting key performance indicators on an annual efficiency plan and audits will a efficiency plan basis (for example for the specific energy consumption) and generally be related to the and audits planning periodic improvement targets and related actions. nature, scale and complexity of Audits are carried out at least once every year to ensure that the the plant. objectives of the energy efficiency plan are met and the energy audits’ recommendations are followed up and implemented. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 15/32EN OJ L, 18.12.2023 Technique Description Applicability These include techniques such as: — heat recovery with heat exchangers and/or heat pumps; — energy-efficient motors; — frequency converters on motors; — process control systems; — combined heat and power generation (cogeneration); Applicability of cogeneration to General energy- — insulation of pipes, vessels and other equipment; existing plants may be restricted b saving — combustion regulation and control; by a suitable heat demand and/or techniques — feed water preheating (including the use of economisers); by the plant layout/lack of space. — minimisation of the blowdown of boilers; — optimisation of steam distribution systems; — reduction of compressed air system leaks; — lighting management systems; — energy-efficient lighting; — optimisation of design and operation of cooling system(s). Further sector-specific techniques to increase energy efficiency are given in Section 1.2.1 and Section 1.3.1 of these BAT conclusions. 1.1.4 Water consumption and waste water generation BAT 10. In order to reduce water consumption and the amount of waste water generated, BAT is to use both techniques (a) and (b), and an appropriate combination of the techniques (c) to (k) given below. Technique Description Applicability Management, design and operation techniques A water management plan and water audits are part of the environmental management system (see BAT 1) and include: — flow diagrams and water mass balances of the plant and processes as part of the inventory of inputs and outputs mentioned BAT 2; The level of detail and nature of Water — establishment of water efficiency objectives; the water management plan and management a — implementation of water optimisation techniques (e.g. water audits will generally be plan and water control of water usage, reuse/recycling, detection and related to the nature, scale and audits repair of leaks). complexity of the plant. Water audits are carried out at least once every year to ensure that the objectives of the water management plan are met and the water audits’ recommendations are followed up and implemented. Applicability to existing plants Water streams that do not need treatment (e.g. uncontaminated may be restricted by the layout Segregation of cooling water, uncontaminated run-off water) are segregated b of the water collection system water streams from waste water that has to undergo treatment, thus and the lack of space for enabling uncontaminated water recycling. temporary storage tanks. 16/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Technique Description Applicability Recycling and/or reuse of water streams (preceded or not by Water reuse May not be applicable due to c water treatment), e.g. for cleaning, washing, cooling or for and/or recycling hygiene and safety requirements. the process itself. Use of control devices, e.g. photocells, flow valves, Optimisation of d thermostatic valves, to automatically adjust the water flow to water flow the minimum amount needed. Generally applicable. Optimisation and appropriate Use of correct number and position of nozzles; adjustment of e use of water water pressure of nozzles and hoses. nozzles and hoses Techniques related to cleaning operations Removal of as much residual material as possible from raw f Dry cleaning materials and equipment, e.g. by using compressed air, Generally applicable. vacuum systems or catchpots with a mesh cover. High-pressure Spraying of cleaning water at pressures ranging from 15 bar to May not be applicable due to g cleaning 150 bar. health and safety requirements. Optimisation of chemical dosing The amounts of hot water and chemicals used are optimised by h and water use in measuring for example turbidity, conductivity, temperature cleaning-in- and/or pH. place (CIP) Low-pressure Use of low-pressure foam and/or gel to clean walls, floors i foam and/or gel and/or equipment surfaces. cleaning Generally applicable. Optimised The equipment and process areas are designed and constructed design and in a way that facilitates cleaning. When optimising the design j construction of and construction, hygiene requirements are taken into equipment and account. process areas Prompt cleaning Cleaning is applied as soon as possible after use of equipment k of equipment to prevent hardening of residual material. Further sector-specific techniques to reduce water consumption and the volume of waste water generated are given in Section 1.2.2 and Section 1.3.2 of these BAT conclusions. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 17/32EN OJ L, 18.12.2023 1.1.5 Harmful substances BAT 11. In order to prevent or, where that is not practicable, to reduce the use of harmful substances in cleaning and disinfection, BAT is to use one or a combination of the techniques given below. Technique Description Avoidance or minimisation of the use of cleaning chemicals and/or disinfectants that are harmful to the aquatic environment, in particular those that contain priority substances considered under the Water Proper selection of cleaning chemicals a Framework Directive(1). and/or disinfectants When selecting the cleaning chemicals and/or disinfectants, hygiene and food safety requirements are taken into account. This technique is part of the CMS (see BAT 3). Reuse of cleaning chemicals in Collection and reuse of cleaning chemicals in CIP. When reusing cleaning b cleaning-in-place (CIP) chemicals, hygiene and food safety requirements are taken into account. c Dry cleaning See BAT 10 (f). Optimised design and construction of d See BAT 10 (j). equipment and process areas (1) Directive 2000/60/EC of the European Parliament and of the Council of 23 October 2000establishing a framework for Community action in the field of water policy (OJ L327, 22.12.2000, p. 1) 1.1.6 Resource efficiency BAT 12. In order to increase resource efficiency, BAT is to use both techniques (a) and (b), if appropriate in combination with one or both of the techniques (c) and (d) given below. Technique Description Applicability Minimisation of Animal by-products and/or edible co-products are promptly biological collected in slaughterhouses and are stored in closed vessels degradation of or rooms in SA installations, for as short a time as possible, a animal before further treatment. Raw materials intended for human by-products consumption (e.g. fat, blood), feed material or pet food may and/or edible require refrigeration. Generally applicable. co-products Residues Residues are separated, e.g. using accurately positioned screens, separation and b flaps, catchpots, drip trays and troughs, for recycling and recycling/recov- recovery. ery Treatment of biodegradable residues by microorganisms in the absence of oxygen, resulting in the generation of biogas and May not be applicable due to the Anaerobic c digestate. The biogas is used as a fuel, e.g. in a gas engine or quantity and/or nature of the digestion in a boiler. The digestate may be used, e.g. as a soil improver, on residues. site or off site. 18/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Technique Description Applicability Only applicable to waste water Phosphorus streams with a high total d recovery as See Section 1.4.1. phosphorus content (e.g. above struvite 50 mg/l) and a significant flow. 1.1.7 Emissions to water BAT 13. In order to prevent uncontrolled emissions to water, BAT is to provide an appropriate buffer storage capacity for generated waste water. Description The appropriate buffer storage capacity is determined by a risk assessment (taking into account the nature of the pollutant(s), the effects of these pollutants on further waste water treatment, the receiving environment, the amount of waste water generated, etc.). A buffer tank is typically designed to store the amounts of waste water generated during several peak hours of operation. The waste water from this buffer storage is discharged after appropriate measures are taken (e.g. monitoring, treatment, reuse). Applicability For existing plants, the technique may not be applicable due to lack of space and/or due to the layout of the waste water collection system. BAT 14. In order to reduce emissions to water, BAT is to use an appropriate combination of the techniques given below. Technique(1) Typical pollutants targeted Applicability Preliminary, primary and general treatment a Equalisation All pollutants b Neutralisation Acids, alkalis Generally applicable. Physical separation, e.g. screens, sieves, grit separators, Gross solids, suspended c fat separators, primary settlement tanks solids, oil/grease Physico-chemical treatment Precipitable dissolved non- d Precipitation biodegradable or inhibitory pollutants, e.g. metals Reducible dissolved non- Generally applicable. biodegradable or inhibitory e Chemical oxidation (e.g. with ozone) pollutants, e.g. AOX, antimicrobial-resistant bacteria ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 19/32EN OJ L, 18.12.2023 Technique(1) Typical pollutants targeted Applicability Aerobic and/or anaerobic treatment (secondary treatment) Aerobic and/or anaerobic treatment (secondary treatment), e.g. activated sludge process, aerobic Biodegradable organic f Generally applicable. lagoon, anaerobic contact process, membrane compounds bioreactor Nitrogen removal Nitrification may not be applicable in the case of high chloride concentrations (e.g. Total nitrogen, above 10 g/l). g Nitrification and/or denitrification ammonium/ammonia Nitrification may not be applicable when the temperature of the waste water is low (e.g. below 12 °C). Phosphorus removal h Precipitation Generally applicable. i Enhanced biological phosphorus removal Total phosphorus Only applicable to waste water streams with a high j Phosphorus recovery as struvite total phosphorus content (e.g. above 50 mg/l) and a significant flow. Final solids removal k Coagulation and flocculation l Sedimentation Suspended solids and particulate-bound non- Generally applicable. Filtration (e.g. sand filtration, microfiltration, biodegradable or inhibitory m ultrafiltration, reverse osmosis) pollutants n Flotation (1) The descriptions of the techniques are given in Section 1.4.1. Table 1.1 BAT-associated emission levels (BAT-AELs) for direct discharges Substance/Parameter Unit BAT-AEL(1)(2) Chemical oxygen demand (COD)(3) 25–100(4)(5) Total organic carbon (TOC)(3) 7–35(5)(6) mg/l Total suspended solids (TSS) 4–30(5)(7)(8) Total nitrogen (Total N) 2–25(5)(9)(10) 20/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Substance/Parameter Unit BAT-AEL(1)(2) Total phosphorus (Total P) 0,25–2(5) Adsorbable organically bound halogens (AOX)(11) 0,02–0,3 Copper (Cu)(11) 0,01–0,2(12) Metals Zinc (Zn)(11) 0,05–0,5(12) (1) The averaging periods are defined in the general considerations. (2) No BAT-AEL applies for biochemical oxygen demand (BOD). As an indication, the yearly average BOD level in the effluent from a 5 biological waste water treatment plant will generally be ≤ 20 mg/l. (3) Either the BAT-AEL for COD or the BAT-AEL for TOC applies. The BAT-AEL for TOC is the preferred option because TOC monitoring does not rely on the use of very toxic compounds. (4) The upper end of the BAT-AEL range may be higher and up to 120 mg/l for installations processing animal by-products and/or edible co-products, only if the COD abatement efficiency is ≥ 95 % as a yearly average or as an average over the production period. (5) The BAT-AEL range may not apply for discharges of seawater from fishmeal and fish oil production. (6) The upper end of the BAT-AEL range may be higher and up to 40 mg/l for installations processing animal by-products and/or edible co-products, only if the TOC abatement efficiency is ≥ 95 % as a yearly average or as an average over the production period. (7) The lower end of the BAT-AEL range is typically achieved when using filtration (e.g. sand filtration, microfiltration, ultrafiltration). (8) The upper end of the BAT-AEL range may be higher and up to 40 mg/l for gelatine manufacturing. (9) The BAT-AEL may not apply when the temperature of the waste water is low (e.g. below 12 °C) for prolonged periods. (10)The upper end of the BAT-AEL range may be higher and up to 40 mg/l for installations processing animal by-products and/or edible co-products only if the Total N abatement efficiency is ≥ 90 % as a yearly average or as an average over the production period. (11)The BAT-AEL only applies when the substance/parameter concerned is identified as relevant in the waste water stream based on the inventory of inputs and outputs mentioned in BAT 2. (12)The BAT-AEL only applies to slaughterhouses. The associated monitoring is given in BAT 7. Table 1.2 BAT-associated emission levels (BAT-AELs) for indirect discharges Substance/Parameter Unit BAT-AEL(1)(2) Adsorbable organically bound halogens (AOX)(3) 0,02–0,3 Copper (Cu)(3) mg/l 0,01–0,2(4) Metals Zinc (Zn)(3) 0,05–0,5(4) (1) The averaging periods are defined in the general considerations. (2) The BAT-AELs may not apply if the downstream waste water treatment plant is designed and equipped appropriately to abate the pollutants concerned, provided this does not lead to a higher level of pollution in the environment. (3) The BAT-AEL only applies when the substance/parameter concerned is identified as relevant in the waste water stream based on the inventory of inputs and outputs mentioned in BAT 2. (4) The BAT-AEL only applies to slaughterhouses. The associated monitoring is given in BAT 7. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 21/32EN OJ L, 18.12.2023 1.1.8 Emissions to air BAT 15. In order to reduce emissions to air of CO, dust, NO and SO from the combustion (e.g. in thermal X X oxidisers or steam boilers) of malodorous gases, including non-condensable gases, BAT is to use technique (a) and one or an appropriate combination of the techniques (b) to (d) given below. Main compounds Technique Description Applicability targeted Optimisation of design and operation of Optimisation of boilers or thermal oxidisers to promote the a thermal oxidation or oxidation of organic compounds, as well as CO, NO X combustion in boilers to reduce the generation of pollutants such as NO and CO. X Removal (if possible, for reuse) of high levels of dust, NO and SO precursors prior to X X Removal of high combustion of malodorous gases or thermal Generally b levels of dust, NO oxidation, e.g. by condensation. Additional Dust, NO , SO X X X applicable. and SO precursors post-combustion removal of dust, NO and X X SO may be carried out using wet scrubbing X for example. The use of fuel (including support/auxiliary fuel) with a low content of potential c Fuel choice pollution-generating compounds (e.g. low Dust, NO , SO X X sulphur, ash, nitrogen, fluorine or chlorine content in the fuel). The technique is based on the principles of reducing peak flame temperatures. The air/fuel mixing reduces the availability of Applicability to oxygen and reduces the peak flame existing plants may temperature, thus retarding the conversion be restricted by d Low-NO burner NO X of fuel-bound nitrogen to NO and the X design and/or X formation of thermal NO , while operational X maintaining high combustion efficiency. constraints. This may be associated with a modified design of the furnace combustion chamber. Table 1.3 BAT-associated emission levels (BAT-AELs) for channelled emissions to air of dust, NO and SO from the X X combustion in thermal oxidisers of malodorous gases, including non-condensable gases Substance/Parameter Unit BAT-AEL (average over the sampling period) Dust < 1–5(1) NO mg/Nm3 50–200(1)(2) X SO 6–100 X (1) The BAT-AEL range only applies when using exclusively natural gas as a fuel. (2) The upper end of the BAT-AEL range may be higher and up to 350 mg/Nm3 for recuperative thermal oxidisers. The associated monitoring is given in BAT 8. 22/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Table 1.4 Indicative emission level for channelled CO emissions to air from the combustion in thermal oxidisers of malodorous gases, including non-condensable gases Indicative emission level (average over the Substance Unit sampling period) CO mg/Nm3 3–30 The associated monitoring is given in BAT 8. 1.1.9 Noise BAT 16. In order to prevent or, where that is not practicable, to reduce noise emissions, BAT is to set up, implement and regularly review a noise management plan, as part of the environmental management system (see BAT 1), that includes all of the following elements: — a protocol containing appropriate actions and timelines; — a protocol for conducting noise emissions monitoring; — a protocol for response to identified noise events, e.g. complaints; — a noise reduction programme designed to identify the source(s), to measure/estimate noise exposure, to characterise the contributions of the sources and to implement prevention and/or reduction measures. Applicability The applicability is restricted to cases where a noise nuisance at sensitive receptors is expected and/or has been substantiated. BAT 17. In order to prevent or, where that is not practicable, to reduce noise emissions, BAT is to use one or a combination of the techniques given below. Technique Description Applicability For existing plants, the Increasing the distance between the emitter and the relocation of equipment and Appropriate location of receiver, by using buildings as noise screens and by buildings’ exits or entrances a equipment and buildings relocating equipment and/or buildings’ exits or may not be applicable due to entrances. lack of space and/or excessive costs. These include techniques such as: i. inspection and maintenance of equipment; ii. closing of doors and windows of enclosed areas, if possible; iii. equipment operation by experienced staff; b Operational measures iv. avoidance of noisy activities at night, if possible; v. provisions for noise control, e.g. during production Generally applicable. and maintenance activities; vi. limitation of noise from animals in slaughterhouses (e.g. through careful transport and handling). This includes techniques such as low-noise c Low-noise equipment compressors, pumps and fans. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 23/32EN OJ L, 18.12.2023 Technique Description Applicability This includes techniques such as: i. noise reducers; May not be applicable to d Noise control equipment ii. acoustic insulation of equipment; existing plants due to lack of iii. enclosure of noisy equipment; space. iv. soundproofing of buildings. Inserting obstacles between emitters and receivers (e.g. e Noise abatement Generally applicable. protection walls, embankments). 1.1.10 Odour BAT 18. In order to prevent or, where that is not practicable, to reduce odour emissions, BAT is to set up, implement and regularly review an odour management plan, as part of the environmental management system (see BAT 1), that includes all of the following elements: — A protocol containing appropriate actions and timelines. — A protocol for conducting odour monitoring. It may be complemented by measurement/estimation of odour exposure or estimation of odour impact. — A protocol for response to identified odour incidents, e.g. complaints. — An odour prevention and reduction programme designed to identify the source(s); to measure/estimate odour exposure; to characterise the contributions of the sources; and to implement prevention and/or reduction measures. Applicability The applicability is restricted to cases where an odour nuisance at sensitive receptors is expected and/or has been substantiated. BAT 19. In order to prevent or, where that is not practicable, to reduce odour emissions, BAT is to use an appropriate combination of the techniques given below. Technique Description Applicability Regular cleaning (e.g. daily) of installations and Regular cleaning of a. equipment including areas where animal by-products installations and equipment and/or edible co-products are stored and processed. Cleaning and disinfection of Generally applicable. vehicles and equipment Transport vehicles and delivery equipment (e.g. b. used to transport and containers) are cleaned and disinfected after being deliver animal by-products emptied. and/or edible co-products Enclosure of animal by-products and/or edible Loading/unloading and reception areas are situated in May not be applicable to co-products during enclosed ventilated buildings. Appropriate equipment c. existing plants due to lack of transport, reception, is used for transport and storage of the animal space. loading/unloading and by-products and/or edible co-products. storage 24/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Technique Description Applicability Minimisation of biological degradation of animal d. See BAT 12 (a). Generally applicable. by-products and/or edible co-products Air extraction as close as Air extraction as close as possible to the point of odour e. possible to the point of generation with full or partial enclosure. Extracted air Generally applicable. odour generation. may be treated (see BAT 25). BAT-AELs for channelled emissions to air of odour: see Table 1.10 and Table 1.11. 1.1.11 Use of refrigerants BAT 20. In order to prevent emissions of ozone-depleting substances and of substances with a high global warming potential from cooling and freezing, BAT is to use refrigerants without ozone depletion potential and with a low global warming potential. Description Suitable refrigerants include for example water, carbon dioxide, propane and ammonia. 1.2 BAT conclusions for slaughterhouses The BAT conclusions in this section apply in addition to the general BAT conclusions given in Section 1.1. 1.2.1 Energy efficiency BAT 21. In order to increase energy efficiency, BAT is to use both of the techniques given in BAT 9 in combination with both of the techniques given below. Technique Description Applicability Refrigeration management a See Section 1.4.3. Generally applicable. plan These include techniques such as: Techniques for efficient Applicability to existing — steam scalding of pigs; b scalding of pigs and/or plants may be restricted by — immersion scalding of pigs and/or poultry with poultry the plant layout/lack of space. optimised water flow systems. Table 1.5 BAT-associated environmental performance levels (BAT-AEPLs) for specific net energy consumption in slaughterhouses Specific net energy consumption Slaughtered animals Unit(1) (yearly average)(2) Cattle kWh/tonne of carcasses 116–240(3) kWh/animal 30–80(4) ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 25/32EN OJ L, 18.12.2023 Specific net energy consumption Slaughtered animals Unit(1) (yearly average)(2) Pigs kWh/tonne of carcasses 65–370(5) kWh/animal 4–35(5) Chickens kWh/tonne of carcasses 170–490(5) kWh/animal 0,25–0,90(5) (1) Either the BAT-AEPL expressed in kWh/tonne of carcasses or the BAT-AEPL expressed in kWh/animal applies. (2) The BAT-AEPLs refer to the exclusive slaughtering of the animals in question. (3) The upper end of the BAT-AEPL range may be higher and up to 415 kWh/tonne of carcasses if the specific net energy consumption includes energy consumed by FDM activities. (4) The upper end of the BAT-AEPL range may be higher and up to 150 kWh/animal if the specific net energy consumption includes energy consumed by FDM activities. (5) The BAT-AEPL range may not be applicable to installations producing more than 50 % convenience products (i.e. meat products processed further than simple meat cuts, e.g. marinated products, sausages) as a proportion of the total weight of the FDM products. The associated monitoring is given in BAT 6. 1.2.2 Water consumption and waste water generation BAT 22. In order to reduce water consumption and the amount of waste water generated, BAT is to use both techniques (a) and (b) given in BAT 10, together with an appropriate combination of the techniques (c) to (k) given in BAT 10 and of the techniques given below. Technique Description Applicability Dry emptying of cattle/pig Cattle/pig stomachs are emptied by using machines a stomachs without water. Generally applicable. Dry collection of the Pigs’ small intestines are emptied by pulling them b contents of pigs’ small between a pair of rollers. Their content is collected in intestines a tray and pumped to a container. Applicability to existing Techniques for efficient c See BAT 21 (b). plants may be restricted by scalding the plant layout/lack of space. Table 1.6 BAT-associated environmental performance levels (BAT-AEPLs) for specific waste water discharge Specific waste water discharge Slaughtered animals Unit(1) (yearly average)(2) Cattle m3/tonne of carcasses 1,85–3,90(3) m3/animal 0,30–1,30(4) Pigs m3/tonne of carcasses 0,70–3,50 m3/animal 0,07–0,30 26/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Specific waste water discharge Slaughtered animals Unit(1) (yearly average)(2) Chickens m3/tonne of carcasses 1,45–6,30 m3/animal 0,002–0,013 (1) Either the BAT-AEPL expressed in m3/tonne of carcasses or the BAT-AEPL expressed in m3/animal applies. (2) The BAT-AEPLs refer to the exclusive slaughtering of the animals in question. (3) The upper end of the BAT-AEPL range may be higher and up to 5,25 m3/tonne of carcasses in case the specific waste water discharge includes water used by FDM activities. (4) The upper end of the BAT-AEPL range may be higher and up to 2,45 m3/animal in case the specific waste water discharge includes water used by FDM activities. The associated monitoring is given in BAT 6. 1.2.3 Use of refrigerants BAT 23. In order to prevent or, where that is not practicable, to reduce refrigerant losses, BAT is to use technique (a) and one or both of the techniques (b) and (c) given below. Technique Description a Refrigeration management plan See Section 1.4.3. The correct operation of the refrigeration equipment is regularly b Preventive and corrective maintenance reviewed and any deviations/malfunctions are corrected/fixed in a timely manner. A centralised alarm system is used in order to promptly identify c Use of refrigerant leak detectors refrigerant leaks. Table 1.7 Indicative emission level for refrigerant losses Indicative emission level Type of refrigerant Unit (rolling average over 3 years) Any type of refrigerant Percentage (%) of the total amount of < 1–5 refrigerant contained in the cooling system(s) The associated monitoring is given in BAT 6. 1.3 BAT conclusions for installations processing animal by-products and/or edible co-products The BAT conclusions in this section apply in addition to the general BAT conclusions given in Section 1.1. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 27/32EN OJ L, 18.12.2023 1.3.1 Energy efficiency BAT 24. In order to increase energy efficiency, BAT is to use both of the techniques given in BAT 9, if appropriate in combination with multiple-effect evaporators. Description Multiple-effect evaporators are used to remove water from liquid mixtures generated for example in fat melting, rendering, and fishmeal and fish oil production. Steam is introduced in a series of successive vessels, each one exhibiting a lower temperature and pressure than the previous one. Table 1.8 BAT-associated environmental performance levels (BAT-AEPLs) for specific net energy consumption in installations processing animal by-products and/or edible co-products Specific net energy consumption Type of installation/process(es) Unit (yearly average) Rendering, fat melting, blood 120–910 and/or feather processing kWh/tonne of raw material Fishmeal and fish oil production 420–710 Gelatine manufacturing 1 380–2 500(1) (1) The BAT-AEPL applies to installations using exclusively pig skin as raw material. The associated monitoring is given in BAT 6. 1.3.2 Water consumption and waste water generation The environmental performance levels for specific waste water discharge given below are associated with the general BAT conclusions given in Section 1.1.4. Table 1.9 BAT-associated environmental performance levels (BAT-AEPLs) for specific waste water discharge Specific waste water discharge Type of installation/process(es) Unit (yearly average) Rendering, fat melting, blood and/or feather 0,2–1,55 processing m3/tonne of raw material Fishmeal and fish oil production 0,20–1,25(1) Gelatine manufacturing 16,5–27(2) (1) The BAT-AEPL range may not apply for discharges of seawater from fishmeal and fish oil production. (2) The BAT-AEPL applies to installations using exclusively pig skin as raw material. The associated monitoring is given in BAT 6. 28/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 1.3.3 Emissions to air BAT 25. In order to reduce emissions to air of organic compounds and malodorous compounds, including H S 2 and NH , BAT is to use one or a combination of the techniques given below. 3 Technique Description See Section 1.4.2. The technique is used together with one or a combination a. Condensation of the techniques (b) to (g) for the treatment of non-condensable gases. b. Adsorption c. Biofilter Combustion in a steam boiler of d. malodorous gases, including non- condensable gases See Section 1.4.2. e. Thermal oxidation f. Wet scrubber g. Bioscrubber Table 1.10 BAT-associated emission levels (BAT-AELs) for channelled emissions to air of odour, organic compounds, NH 3 and H S from rendering, fat melting, blood and/or feather processing 2 Substance/Parameter Unit BAT-AEL Odour concentration ou /m3 200–1 100(1)(2) E TVOC mg C/Nm3 0,5–16 NH mg/Nm3 0,1–4(3) 3 H S < 0,1–1(4) 2 (1) The BAT-AEL range may not apply in the case of combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases when both of the following conditions are fulfilled: — the combustion temperature is sufficiently high (typically in the range 750– 850 °C) with a sufficient residence time (typically between 1 and 2 seconds); and — the odour abatement efficiency is ≥ 99 %, or as an alternative, process odour is not perceptible in the treated waste gases. (2) In the case of abatement technique(s) other than combustion of malodorous gases, the upper end of the BAT-AEL range may be higher and up to 3 000 ou/m3 if the abatement efficiency is ≥ 92 % or, as an alternative, process odour is not perceptible in the treated waste E gases. (3) The upper end of the BAT-AEL range may be higher and up to 7 mg/Nm3 in the case of combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases. (4) The BAT-AEL range only applies when HS is identified as relevant in the waste gas stream based on the inventory of inputs and 2 outputs mentioned in BAT 2. The associated monitoring is given in BAT 8. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 29/32EN OJ L, 18.12.2023 Table 1.11 BAT-associated emission levels (BAT-AELs) for channelled emissions to air of odour, organic compounds and NH 3 from fishmeal and fish oil production Substance/Parameter Unit BAT-AEL Odour concentration ou /m3 400–3 500(1) E TVOC(2) mg C/Nm3 1–14 NH (2) mg/Nm3 0,1–7 3 (1) The BAT-AEL range may not apply in the case of combustion (e.g. in thermal oxidisers or steam boilers) of malodorous gases when both of the following conditions are fulfilled: — the combustion temperature is sufficiently high (typically in the range 750– 850 °C) with a sufficient residence time (typically between 1 and 2 seconds) and; — the odour abatement efficiency is ≥ 99 % or, as an alternative, process odour is not perceptible in the treated waste gases. (2) The BAT-AEL only applies to the combustion (e.g. in thermal oxidisers or steam boilers) of malodourous gases, including non- condensable gases. The associated monitoring is given in BAT 8. 1.4 Description of techniques 1.4.1 Emissions to water Technique Description A biological process in which the microorganisms are maintained in suspension in the Activated sludge process waste water and the whole mixture is mechanically aerated. The activated sludge mixture is sent to a separation facility from where the sludge is recycled to the aeration tank. Shallow earthen basin for the biological treatment of waste water, the content of which Aerobic lagoon is periodically mixed to allow oxygen to enter the liquid through atmospheric diffusion. An anaerobic process in which waste water is mixed with recycled sludge and then Anaerobic contact process digested in a sealed reactor. The water/sludge mixture is separated externally. Chemical oxidation is the conversion of pollutants by chemical-oxidising agents other Chemical oxidation (e.g. with than oxygen/air or bacteria into similar but less harmful or hazardous compounds ozone) and/or to short-chained and more easily degradable or biodegradable organic components. Ozone is one example of a chemical-oxidising agent applied. Coagulation and flocculation are used to separate suspended solids from waste water and are often carried out in successive steps. Coagulation is carried out by adding Coagulation and flocculation coagulants with charges opposite to those of the suspended solids. Flocculation is carried out by adding polymers, so that collisions of microfloc particles cause them to bond to produce larger flocs. Equalisation Balancing of flows and pollutant loads by using tanks or other management techniques. A combination of aerobic and anaerobic treatment to selectively enrich polyphosphate- Enhanced biological phosphorus accumulating microorganisms in the bacterial community within the activated sludge. removal These microorganisms take up more phosphorus than is required for normal growth. 30/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/ojEN OJ L, 18.12.2023 Technique Description The separation of solids from waste water by passing it through a porous medium, e.g. Filtration sand filtration, microfiltration and ultrafiltration. The separation of solid or liquid particles from waste water by attaching them to fine gas Flotation bubbles, usually air. The buoyant particles accumulate at the water surface and are collected with skimmers. A combination of activated sludge treatment and membrane filtration. Two variants are used: a) an external recirculation loop between the activated sludge tank and the Membrane bioreactor membrane module; and b) immersion of the membrane module in the aerated activated sludge tank, where the effluent is filtered through a hollow fibre membrane, with the biomass remaining in the tank. The adjustment of the pH of waste water to a neutral level (approximately 7) by the addition of chemicals. Sodium hydroxide (NaOH) or calcium hydroxide (Ca(OH) ) is 2 Neutralisation generally used to increase the pH, whereas sulphuric acid (H SO ), hydrochloric acid 2 4 (HCl) or carbon dioxide (CO ) is generally used to decrease the pH. The precipitation of 2 some substances may occur during neutralisation. A two-step process that is typically incorporated into biological waste water treatment plants. The first step is the aerobic nitrification where microorganisms oxidise Nitrification and/or ammonium (NH +) to the intermediate nitrite (NO -), which is then further oxidised to denitrification 4 2 nitrate (NO -). In the subsequent anoxic denitrification step, microorganisms 3 chemically reduce nitrate to nitrogen gas. Phosphorus contained in waste water streams is recovered by precipitation in the form Phosphorus recovery as struvite of struvite (magnesium ammonium phosphate). The conversion of dissolved pollutants into insoluble compounds by adding chemical precipitants. The solid precipitates formed are subsequently separated by Precipitation sedimentation, air flotation, or filtration. Multivalent metal ions (e.g. calcium, aluminium, iron) are used for phosphorus precipitation. Sedimentation The separation of suspended particles by gravitational settling. 1.4.2 Emissions to air Technique Description Organic compounds are removed from a waste gas stream by retention on a solid surface Adsorption (typically activated carbon). Bag filters, often referred to as fabric filters, are constructed from porous woven or felted fabric through which gases are passed to remove particles. The use of a bag filter requires Bag filter the selection of a fabric suitable for the characteristics of the waste gas and the maximum operating temperature. The waste gas stream is passed through a bed of organic material (such as peat, heather, compost, root, tree bark, softwood and different combinations) or some inert material Biofilter (such as clay, activated carbon, and polyurethane), where it is biologically oxidised by naturally occurring microorganisms into carbon dioxide, water, inorganic salts and biomass. ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj 31/32EN OJ L, 18.12.2023 Technique Description A biofilter is designed considering the type(s) of waste input. An appropriate bed material, e.g. in terms of water retention capacity, bulk density, porosity, structural integrity, is selected. Also important are an appropriate height and surface area of the filter bed. The biofilter is connected to a suitable ventilation and air circulation system in order to ensure a uniform air distribution through the bed and a sufficient residence time of the waste gas inside the bed. Biofilters can be divided into open-top biofilters and enclosed biofilters. A packed tower filter with inert packing material which is normally continuously Bioscrubber moistened by sprinkling water. Air pollutants are absorbed in the liquid phase and subsequently degraded by microorganisms settling on the filter elements. Combustion in a steam boiler of Malodorous gases, including non-condensable gases, are burned in a steam boiler in the malodorous gases, including installation. non-condensable gases The removal of vapours of organic and inorganic compounds from a process off-gas or Condensation waste gas stream by reducing its temperature below its dew point so that the vapours liquefy. The oxidation of combustible gases and odorants in a waste gas stream by heating the mixture of contaminants with air or oxygen to above its auto-ignition point in a Thermal oxidation combustion chamber and maintaining it at a high temperature long enough to complete its combustion to carbon dioxide and water. The removal of gaseous or particulate pollutants from a gas stream via mass transfer to a liquid solvent, often water or an aqueous solution. It may involve a chemical reaction Wet scrubber (e.g. in an acid or alkaline scrubber). In some cases, the compounds may be recovered from the solvent. 1.4.3 Use of refrigerants A refrigeration management plan is part of the environmental management system (see BAT 1) and entails: — monitoring of energy consumption of the refrigeration system (see BAT 6); Refrigeration management plan — operational measures such as inspection and maintenance of equipment, closing of doors when possible; equipment operation by experienced staff; — monitoring of refrigerant losses (see BAT 6). 32/32 ELI: http://data.europa.eu/eli/dec_impl/2023/2749/oj

Continue your research