**Executive Summary**
Indian Railways is set to launch India's first indigenous Hydrogen Fuel Cell Trainset on the 89 km Jind–Sonipat section to advance sustainable rail mobility. The project, highlighted in a July 16, 2026 report, introduces a zero-emission 10-coach trainset supported by a dedicated hydrogen production and refueling ecosystem in Jind. This initiative aligns with the National Green Hydrogen Mission and marks a shift toward self-sustaining, clean energy propulsion.
**Key Points / Main Content**
**Technical Specifications and Performance**
* **Capacity:** The trainset consists of 10 coaches (two Driving Power Cars and eight Trailer Coaches) with a total capacity of approximately 2,600 passengers.
* **Propulsion:** Utilizes Proton Exchange Membrane (PEM) fuel cells and lithium iron phosphate (LFP) batteries to generate electricity onboard through a chemical reaction between hydrogen and oxygen.
* **Speed:** Features an operational speed of 75 kmph on the Jind–Sonipat route and a design speed of 110 kmph.
* **Power Output:** Each power car produces 1,200 kW (1600 hp).
**Infrastructure and Refueling Ecosystem**
* **Jind Refueling Facility:** India’s largest railway hydrogen refueling station operates in three stages: on-site electrolysis for hydrogen production, compression to 500 bar, and dispensing at 350 bar.
* **Storage:** The facility can store nearly 3,000 kg of hydrogen, allowing for the simultaneous refueling of both power cars to reduce turnaround time.
* **Approval:** The storage and supply systems are approved by the Petroleum and Explosives Safety Organisation (PESO).
**Safety and Certification**
* **Safety Systems:** Multi-layer systems include sensors for hydrogen leaks, heat, flames, and smoke, alongside an automatic shut-off system.
* **Ventilation:** Non-stop ventilation prevents hydrogen accumulation by diluting any potential leaks into the open air.
* **Third-Party Validation:** The system underwent independent safety assessments by TÜV SÜD (Germany) and complies with international standards ISO 19880 and NFPA-2.
* **Testing:** Rigorous pre-commissioning trials included load box testing, radio frequency trials, oscillation trials, and emergency brake distance trials.
**Strategic Development and Future Goals**
* **Indigenous Technology:** The project was designed and integrated in India by Medha Servo Drives and the Integral Coach Factory (ICF) under the leadership of the Research Designs and Standards Organisation (RDSO).
* **Environmental Impact:** Produces near-zero emissions at the point of use, with water vapor and heat as the only by-products.
* **Future Expansion:** Indian Railways plans to explore hydrogen technology for heritage routes, specifically the Kalka–Shimla line.
**Impact Analysis**
**Indian Railways**
**Impact**
The organization transitions from dependence on external power grids and imported diesel to an integrated, self-sustaining hydrogen ecosystem. It establishes India as a leader in high-capacity hydrogen rail operations.
**Action Required**
Oversee the operational deployment on the Jind–Sonipat route and leverage experience gained to expand the technology to heritage railways.
**Passengers**
**Impact**
Commuters on the Jind–Sonipat section gain access to a faster, greener, and safer mode of transport with a high-capacity 10-coach configuration.
**Action Required**
Utilize the new service for transit between Jind Junction, Sonipat, and intermediate halts.
**Environment**
**Impact**
Significant reduction in carbon footprint and smoke emissions, contributing to the national long-term Net Zero goal.
**Action Required**
N/A (The document frames the environment as a beneficiary of the zero-emission technology).
**Technical and Regulatory Bodies (RDSO/PESO/TÜV SÜD)**
**Impact**
These bodies ensure the technology meets stringent international and statutory safety standards for high-pressure gas storage and utilization.
**Action Required**
Maintain continuous monitoring, verification, and statutory inspections of the hydrogen storage, transfer, and utilization protocols.
Key Entities Referenced
National Green Hydrogen Mission: The national program to which this hydrogen-powered train project contributes, aimed at achieving sustainable mobility and Net Zero goals.
Hydrogen Fuel Cell Trainset: India’s first indigenously developed 10-coach train that generates electricity onboard using fuel cells to enable zero-emission rail mobility.
Research Designs and Standards Organisation (RDSO): The technical body within the Ministry of Railways responsible for formulating technical specifications and leading the design approval process for the train.
Petroleum and Explosives Safety Organisation (PESO): The statutory authority that provided regulatory approval for the hydrogen storage and supply systems at the Jind refueling facility.
Jind–Sonipat section, Haryana: The 89 km operational route and location of India's largest railway hydrogen refueling facility, central to the project's implementation.
Ministry of Railways
India's First Hydrogen Fuel Cell Train Set to
Redefine Sustainable Rail Mobility with Capacity
of Around 2,600 Passengers
The Smokeless Magic of Hydrogen Helps Build a Greener
Indian Railways as It Powers the New-Era Train
With Multi-layer Safety Systems Detecting Hydrogen Leaks,
Heat, Flames and Smoke, the Train Is Certified as Safe
प्रव तथ: 16 JUL 2026 11:14AM by PIB Delhi
Indian Railways is set to flag off India's first Hydrogen Fuel Cell Trainset, a train that generates its own
electricity onboard using hydrogen, the cleanest fuel known. It produces near-zero emissions at the point
of use. This milestone marks the latest chapter in the evolution of how Indian Railways has powered its
trains, reflecting India's broader journey from coal and steam to cleaner, more sustainable sources of
energy.
Over the past 12 years, rapid electrification has significantly reduced dependence on imported diesel,
paving the way for the next leap in clean rail mobility. Today, with over 99% of Broad Gauge routes
electrified, Indian Railways is taking that journey a step further. Unlike conventional electric trains that
draw power from overhead lines, the Hydrogen Fuel Cell Trainset generates electricity onboard through a
chemical reaction between hydrogen and oxygen, with water vapour as its only by-product.
In a sense, the train once again carries its own source of power, as steam and diesel locomotives once did.
But instead of burning traditional fuels such as coal or diesel, hydrogen generates electricity inside the
train using oxygen from the atmosphere, eliminating combustion and dependence on an external power
supply. As electricity is generated onboard through clean hydrogen technology, the train represents the
greenest form of rail propulsion, powering the future of sustainable mobility. To complement this
advanced propulsion system, India has equipped the train with multi-layer safety systems capable of
detecting hydrogen leaks, heat, flames and smoke. With an operational speed of 75 kmph on the Jind–
Sonipat section and a design speed of 110 kmph, the train is not only safer but also faster on this 89 km
route.Most hydrogen passenger trains currently operating globally comprise only two or three coaches and are
primarily deployed on short regional routes. In contrast, the Indian Railways trainset has been configured
as a 10-coach passenger train with a capacity of around 2,600 passengers, demonstrating the scalability of
hydrogen-powered rail transport for high-capacity passenger operations.But hydrogen is famously flammable, and that naturally raises a question in everyone's mind: is it safe to
put thousands of passengers on a train running on a gas that can catch fire so easily? Here is a simple
explanation of how the train works, and everything Indian Railways has done to make it safe.
How Does a Hydrogen Train Actually Work?
Unlike conventional diesel locomotives that burn fuel to generate mechanical power, a hydrogen train
carries a small power plant onboard in the form of a Proton Exchange Membrane (PEM) fuel cell.
Hydrogen stored in the train's cylinders combines with oxygen from the surrounding air inside the fuel
cell, producing electricity that powers the traction motors and turns the wheels. The only direct by-
products of this electrochemical reaction are water vapour and heat. There is no combustion, no smoke
and no tailpipe carbon emissions.
In simple terms, the process is almost like magic: Hydrogen + Oxygen → Electricity + Water Vapour →
The Train Moves. What appears to be magic is actually clean science at work, converting hydrogen
directly into electricity inside the train. The only direct by-product is water vapour. There is no smoke or
direct carbon emission, contributing to a greener Indian Railways.The train consists of two Hydrogen Driving Power Cars (DPCs) and eight Trailer Coaches (TCs). Each
DPC houses fuel cells, lithium iron phosphate (LFP) batteries and hydrogen storage cylinders that work
together to provide traction power while ensuring reliable operation under varying operating conditions.The two power cars, one at each end, produce 1,200 kW (1600 hp) of power per DPC, together enough to
push the entire train up to 110 km/h. The Hydrogen Fuel Cell Powered Train will initially operate on the
Jind–Sonipat section of Northern Railway, connecting Jind Junction, Gohana Junction and Sonipat while
serving intermediate stations and proposed halts including Jind City, Pandu Pindara Junction, Lalit Khera
Halt, Bhambhewa, Isapur Kheri Halt, Butane Halt, Khandrai Halt, Rabrah Halt, Lath Halt, Mohana,
Barwasni Halt and Sonipat New.
The route has been selected for demonstrating the operational viability, safety and reliability of hydrogen-
powered passenger train services under regular operating conditions. The dedicated hydrogen storage,
compression and dispensing facility established at Jind will support refuelling operations, creating India's
first integrated hydrogen railway ecosystem.
Where Does Hydrogen Come From? The Refuelling Station at Jind
Just like a petrol pump or a CNG station, the train needs a place to refuel, and Indian Railways has
established India's largest railway hydrogen refuelling facility for this purpose at Jind in Haryana. The
facility operates in three stages.
First, hydrogen is produced on site through electrolysis, in which water is split into hydrogen and oxygen
using electricity at the green hydrogen plant, and is then stored safely in dedicated storage tanks. Second,
the hydrogen is compressed to 500 bar, enabling a larger quantity to be stored in a smaller volume. Finally,
it is dispensed through two independent hydrogen dispensers at a regulated pressure of 350 bar, allowing
both Hydrogen Driving Power Cars to be refuelled simultaneously and reducing turnaround time.
The facility stores nearly 3,000 kg of hydrogen at a time, sufficient to support regular operations of the
trainset, and its storage and supply system has been approved by the Petroleum and Explosives Safety
Organisation (PESO).
Building Indigenous Capabilities
Designed, engineered and integrated in India, the train has been developed using indigenous technology,
reflecting the country's growing capabilities in advanced railway engineering.India’s first Hydrogen Fuel Cell Powered Trainset has been developed under the leadership of Indian
Railways, with Research Designs and Standards Organisation (RDSO) formulating the technical
specifications and leading the design approval process. The trainset has been integrated by M/s Medha
Servo Drives, while Integral Coach Factory (ICF) contributed to the train’s theme and exterior design.
Complementing the rolling stock, Indian Railways has established a complete hydrogen ecosystem at Jind,
comprising hydrogen production through electrolysis, storage, compression and dispensing infrastructure
to support train operations.
What Exactly Is Hydrogen, and Why Does It Worry People?
In simple terms, hydrogen is colourless, so you cannot see it, and odourless, so you cannot smell it. It is
also tasteless. It is non toxic, meaning it will not poison you if you are near it. The part that makes people
nervous, and rightly so, is that it is highly inflammable and needs to be handled with real care. Because
hydrogen cannot be seen or smelled, the entire safety design of this project is built around one goal, which
is to detect even the smallest leak instantly and never let it turn into a danger.
So How Is Safety Actually Ensured?
Safety has been built into every layer of the project. From the design of the train and hydrogen storage
cylinders to refuelling infrastructure, monitoring software and emergency response systems. Rather than
depending on a single protective measure, Indian Railways has adopted the internationally accepted
principle of defence in depth, where multiple independent safety systems continuously monitor, verify and
protect every stage of hydrogen storage, transfer and utilisation.
Detection happens everywhere. The train and the plant are fitted with devices that continuously watch for
hydrogen leaks, unusual heat, flames, or smoke, so any problem is caught within seconds. On top of this,
non-stop ventilation keeps air moving through the train at all times, so that even if a tiny amount of
hydrogen were to leak, it gets safely carried away and diluted in the open air instead of collecting
anywhere.
There is also an automatic shut off system. If anything unusual is detected, the system can automatically
cut off the hydrogen supply on its own, without waiting for a person to react. Loco Pilot safety has been
given particular attention too. The Loco Pilot’s cabin has been specifically designed to keep the Loco Pilot
safe, with a special mode that allows the train to be moved to safety in an emergency, and a screen that
shows the Loco Pilot the real health of the whole system at all times.
The Jind hydrogen plant itself has similar protections, including leak detectors, flame detectors, automatic
shutdown systems, water sprays to control any fire, and fire alarms, all working together.
Checked and Approved, Not Just by Indian Railways
The hydrogen ecosystem has been designed in accordance with internationally accepted standards,
including NFPA-2 and the ISO 19880 Series, while also complying with the statutory requirements of the
Petroleum and Explosives Safety Organisation (PESO). Before commissioning, the entire system
underwent an independent third-party safety assessment by TÜV SÜD, Germany, one of the world's
leading technical inspection and certification agencies.
The Testing the Train Went Through Before Carrying Passengers
Before this train was cleared to run, it was put through a series of demanding tests to make sure everything
works exactly as intended. Load box testing checked that the electrical and power systems perform
correctly under real load. Radio frequency trials made sure the train's electronics do not interfere with
other signalling and communication systems. Oscillation trials checked that the train runs smoothly and
stably at speed, without excessive shaking. Emergency brake distance trials confirmed exactly howquickly and safely the train can stop in an emergency. Only after successfully completing these
evaluations, along with statutory inspections and independent safety assessments, was the project
considered ready for operational deployment.
Where Does India Stand Globally?
Hydrogen-powered trains are still at a nascent stage globally. Germany became the first country to
introduce commercial hydrogen passenger trains, while France, Italy, China, Japan and a few other
countries are pursuing pilot projects or limited deployments. However, these trains typically comprise two
to four coaches and are intended primarily for regional passenger services.
India's Hydrogen Fuel Cell Trainset represents a significant advancement in both scale and ambition.
Beyond the train itself, India has also established the country's largest railway hydrogen refuelling facility
at Jind, creating a complete hydrogen rail ecosystem encompassing rolling stock, storage, dispensing
infrastructure, safety systems and operational protocols.
Future of Hydrogen Trains
Indian Railways is also exploring the deployment of hydrogen technology on heritage railways, including
the Kalka–Shimla route, by leveraging the experience gained through the Jind–Sonipat Hydrogen Train
project.
These initiatives signal Indian Railways' transition from a pioneering pilot project to a structured national
programme for hydrogen-powered rolling stock, reinforcing India's leadership in sustainable mobility
while contributing to the National Green Hydrogen Mission and the country's long-term Net Zero goal.
*****
Dharmendra Tewari/ Ritu Raj/ Manik Sharma
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