Home India Ministry of Civil Aviation Draft Revision to CAR Section 7 Series M Part IV - Requireme...
Date: 2017-05-12 Category: Draft Regulation State: Union Government Country: India

Draft Revision to CAR Section 7 Series M Part IV - Requirements for Evaluation, Certification and maintenance of Helicopter Flight Simulators and Synthetic Flight Training Devices

Issued by Ministry of Civil Aviation · Directorate General of Civil Aviation

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Executive Summary & Key Takeaways

**Executive Summary** This document outlines Civil Aviation Requirements (CAR) for the evaluation, certification, maintenance, and operation of helicopter flight simulators and Synthetic Flight Training Devices (FSTDs) by the Directorate General of Civil Aviation (DGCA) in India, effective immediately from 18th November 2010. It establishes standards for FSTD qualification levels, investment guidelines, evaluation procedures, simulator modifications, and quality system requirements. A key action item is that operators must submit an application and fees to the DGCA for initial simulator evaluation, and non-approved simulators will not be allowed for training. **Key Points / Main Content** * **Applicability and Definitions:** * No person/organization can use a helicopter flight simulator for flight crew training without DGCA evaluation and approval. * Defines Flight Simulation Training Device (FSTD) and its types: Full Flight Simulator (FFS), Flight Training Device (FTD), and Flight & Navigation Procedures Trainer (FNPT). * Defines key terms like Flight Simulator Data, Flight Simulator Evaluation, Latency, Manual Testing, Objective Testing, etc. * **Levels of Full Flight Simulators (FFS), FTDs and FNPTs:** * Four levels of FFS are defined: Level A, B, C, and D, with progressive increases in complexity and training capability. Appendix 'A' details the requirements for each. * Three levels of FTDs are defined: Level 1, 2 and 3, which are not supported by a motion platform. * Three levels of FNPTs are defined: Level I, II and III, which are designed for procedure training. * Appendix B provides general standards for qualification. * **Foreign Direct Investment (FDI):** * FDI policies for flight simulator training institutes align with those applicable to regular flying training institutes, as per updated government of India policies. * **Evaluation of Flight Simulator:** * DGCA evaluates simulators with operator representatives. DGCA may participate in evaluations done by EASA/FAA. * Upon successful evaluation, DGCA issues a certificate of approval. * Approval for simulator use in operator's training program is determined by the Flight Standards Directorate. * Simulators are evaluated for directional responses, performance in flight phases, control checks, and additional requirements based on complexity. * **Simulator Qualification Requirements and Tests:** * Simulators are subject to objective, validation, functional, and subjective tests. Appendix-C lists validation test requirements. * DGCA appoints an evaluation team consisting of representatives from Airworthiness and Flight Standards Directorates. * **Initial Evaluation and Documentation:** * Operators must submit a request for initial evaluation via form CA-2002H at least two months before the evaluation date. * Fees as per Rule 133C of The Aircraft Rules, 1937 are due with the application. * An operator may opt for early QTG/ATG validation tests at the manufacturer's facility. Additional flight test data may be required for initial or upgrade evaluations of older helicopters. * **Modifications, Upgrades, and Recurrent Evaluation:** * Any major modifications to the helicopter, including those affecting flight or ground dynamics, must be immediately incorporated in the simulator and reported to DGCA. * Upgrade requests require an application per para 6.3.2 and a special evaluation. * Recurrent evaluations are done annually using the approved Master Qualification Test Guide (MQTG). * **Relocation and Deactivation:** * Relocating a simulator requires fresh DGCA approval. * Operators intending to deactivate a simulator must inform DGCA and follow the manufacturer's recommended procedure. * **Certification and Qualification Validity:** * DGCA issues a certificate of approval valid for one year, renewable within 60 days prior to expiration. * DGCA may refuse, revoke, suspend, or vary qualification if CAR provisions aren't met. * **Simulator Installation Requirements:** * Operators must ensure premises support safe simulator operation and comply with local municipal regulations. * Safety circulars must address equipment availability, emergency arrangements, fire safety, and protections against various hazards. * **Recategorization of Flight Simulators:** * Simulators approved before this CAR must be recategorized against its standards. * **Quality System:** * Operators must establish a Quality System approved by DGCA, according to guidelines in Appendix E. * A qualified Manager (Quality System) must be appointed and approved by DGCA. * A Quality Manual detailing organization, responsibilities, and procedures must be prepared and approved. * The simulator Maintenance Programme shall be maintained. * Defect Rectification and Analysis will be recorded in a separate register. * Preventive maintenance shall be followed. * **General Conditions:** * Periodic evaluation checks shall be carried out by approved personnel. * **Fees:** * Fees for flight simulator approval of helicopter type having AUW more than 5700 Kg is Rs Two Lakh and for renewal fee is Rs One Lakh. * Fees for flight simulator approval of helicopter type having AUW upto 5700 Kg is Rs One Lakh and for renewal fee is Rs Fifty Thousand. **Impact Analysis** * **Helicopter Flight Simulator Operators** **Impact:** Must ensure their simulators and training programs meet all the requirements outlined in the CAR for operation and certification. **Action Required:** Operators need to thoroughly review their simulator documentation, quality systems, and operational procedures to ensure compliance. They also need to prepare and submit applications and documentation for initial or upgraded simulator evaluations to the DGCA. * **Training Organizations** **Impact:** Must adapt their flight crew training programs to meet the new evaluation, certification, and operation standards for helicopter flight simulators and synthetic training devices. **Action Required:** Training organization personnel must align training programs with the DGCA's Flight Standards Directorate guidelines for oversight, ensuring that training programs account for the level of qualification and approved programs for simulator operations. * **DGCA (Directorate General of Civil Aviation)** **Impact:** Has increased responsibility for evaluating, certifying, and overseeing the maintenance and operation of helicopter flight simulators and synthetic flight training devices in India. **Action Required:** The DGCA needs to establish and maintain a team of qualified personnel to conduct simulator evaluations and ensure that the requirements of this CAR are consistently applied. They also need to provide clear guidelines and support to operators seeking compliance.

Key Entities Referenced

Aircraft Rules, 1937: The primary legislation authorizing the issuance of this CAR. Rule 133A of the Aircraft Rules, 1937: The specific rule under which this CAR is issued. Civil Aviation Requirements (CAR): Document setting requirements and procedures for the evaluation, certification, maintenance, and operation of flight simulators and Synthetic Flight Training Devices. Directorate General of Civil Aviation (DGCA): The regulator responsible for approving helicopter flight simulators and Synthetic Flight Training Devices used in India. Flight Simulator/Synthetic Flight Training Device (FSTD): Generic term for training devices covered by this CAR.
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GOVERNMENT OF INDIA OFFICE OF THE DIRECTOR GENERAL OF CIVIL AVIATION TECHNICAL CENTRE, OPP SAFDURJUNG AIRPORT, NEW DELHI CIVIL AVIATION REQUIREMENTS SECTION 7 – FLIGHT CREW STANDARDS SERIES ‘M’, PART IV 18TH NOVEMBER 2010 EFFECTIVE: FORTHWITH F. No. AV 22024/14/2010-FSD Subject: Requirements for Evaluation, Certification and Maintenance of Helicopter Flight Simulators and Synthetic Flight Training Devices. 1. INTRODUCTION 1.1 The availability of advanced technology has permitted greater use of flight simulators and Synthetic Flight Training Devices for training and checking of flight crew. The complexity, cost and operating environment of modern helicopter also have warranted broad use of advanced simulation. With the application of modern technology, simulators can provide more in-depth training that can be accomplished in a helicopter and provide a very high transfer of learning and behavior from the simulator to helicopter. The use of simulator for training, in lieu of a helicopter, offers safer flight training, fuel conservation, elimination of helicopter for training, reduction in adverse environmental effects, and reduced cost of training to the operators. 1.2 DGCA permits usage of helicopter flight simulators for various training purposes of flight crew such as initial, refresher, recurrent, transition, up-grade and others, which may be given credit towards the flight training requirements for issue and renewal of flight crew licenses, endorsements and ratings and also for the training of check pilots, instructors and examiners. It is, therefore, necessary that performance of the simulators be evaluated prior to the approval for use. Also it is essential that the Simulators and Synthetic Flight Training Devices be maintained to the performance level for which they have been certified. 1.3 This CAR lays down the requirements and procedures to be followed for evaluation, certification and maintenance and operation of flight simulators and Synthetic Flight Training Devices. This CAR is issued under the provisions of Rule 133A of the Aircraft Rules, 1937 1CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 2. APPLICABILITY No person or operator or organization shall use helicopter flight simulator and Synthetic Flight Training Devices for imparting training to flight crew for helicopter unless it has been evaluated and approved by DGCA for the specific purpose of training. 3. DEFINITIONS Flight simulation training device: A training device which is a Full Flight Simulator (FFS), a Flight Training Device (FTD), or a Flight & Navigation Procedures Trainer (FNPT). An FSTD can be any one of the following three types of apparatus in which flight conditions are simulated on the ground: (i) Full Flight Simulator (FFS). A full size replica of a specific type or make, model and series helicopter flight deck, including the assemblage of all equipment and computer programmes necessary to represent the helicopter in ground and flight operations, a visual system providing an out of the flight deck view, and a force cueing motion system. (ii) Flight Training Device (FTD). A full size replica of a specific helicopter type‟s instruments, equipment, panels and controls in an open flight deck area or an enclosed helicopter flight deck, including the assemblage of equipment and computer software programmes necessary to represent the helicopter in ground and flight conditions to the extent of the systems installed in the device. It does not require a force cueing motion or visual system, however High level FTDs require visual systems. (iii) Flight and Navigation Procedures Trainer (FNPT). A training device which represents the flight deck or cockpit environment including the assemblage of equipment and computer programmes necessary to represent a helicopter in flight operations to the extent that the systems appear to function as in a helicopter. Flight Simulator Data: The various types of data used to design, manufacture, test and maintain the flight simulator. Flight Simulator Evaluation: A detailed appraisal of a flight simulator by the DGCA to ascertain whether or not the standard required for a specified qualification level is met. Latency: Additional time beyond that of the basic helicopter perceivable response time due to the response time of the simulator. This includes the update rate of the computer system combined with the respective time delays of the motion system, visual system or instruments. Manual Testing: Simulator testing wherein the pilot conducts the test without computer inputs except for initial setup. 2CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 Objective Testing: A quantitative assessment of the simulator functions based on comparison with data. Qualification Test Guide (QTG) / Approval Test Guide (ATG): A document designed to demonstrate that the performance and handling qualities of a Synthetic Training Device (FLIGHT SIMULATOR) agree within prescribed limits with those of the helicopter and that all applicable regulatory requirements have been met. The QTG includes both the helicopter and FLIGHT SIMULATOR data used to support the validation. Recurrent Training: The training for flight crew to remain adequately and currently proficient for each helicopter crew member position and type of operation the flight crew serves. Statement of Compliance (SOC): It is a certification from the operator in regard to evaluation of Flight Simulator that specific requirements have been met. It must provide references to needed sources of information for showing compliance, rationale to explain how the referenced material is used, mathematical equations and parameter values used and conclusion reached. Subjective Testing: A qualitative assessment of the simulator function based on established standards as interpreted by a suitably qualified person. Transition or Extension of Type Rating Training: The training required for flight crew who have qualified and served in the same capacity on another helicopter. Upgrade Training: The training for the flight crew who have qualified and served as co-pilot on a particular type to acquire pilot in command rating on that helicopter. Validation Data: Data used to prove that the simulator performance corresponds to that of the helicopter. Validation Flight Test Data: Performance, stability & control, and other necessary test parameters electrically or electronically recorded in an helicopter using a calibrated data acquisition system of sufficient resolution and verified as accurate by the organisation performing the test to establish a reference set of relevant parameters to which like simulator parameters can be compared. Visual System Response Time: The interval from an abrupt control input to the completion of the visual display scan of the first video field containing the resulting different information 4. LEVELS OF FULL FLIGHT SIMULATORS Simulators. There are four levels of simulators for qualification viz. Level A, Level B, Level C, Level D. Level A simulator has the lowest level of technical 3CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 complexity. Progressive increase of complexity and training capability are achieved as the level increases from A to D. Appendix "A" describes the minimum requirement for qualifying simulators to Level A, B, C or D along with the training capabilities. Appendix B gives the general standards for qualification. The qualification levels are classified based on: a. Simulator Technology (Computer, motion, visual); b. Closeness to the airplane simulated; c. Objective tools to assess the quality of the simulation; and d. Operational capabilities. FTDs. There are three levels of FTDs for qualification, all of which are not supported by a motion platform, Level 1, Level 2 and Level 3. Level 1 simulator has the lowest level of technical complexity. Progressive increase of complexity and training capability are achieved as the level increases from 1 to 3. The Appendix "A" describes the minimum requirement for qualifying simulators to Level 1, 2 or 3. Appendix "A" describes the minimum requirement for qualifying simulators to Level A, B, C or D along with the training capabilities. Appendix B gives the general standards for qualification. FNPTs. There are three levels of FNPTs for qualification, and are essentially meant for procedure training, Level I, Level II, Level III. Level I FNPT has the lowest level of technical complexity. Progressive increase of complexity and training capability are achieved as the level increases from I to III. The Appendix "A" describes the minimum requirement for qualifying simulators to Level I,II, OR III. Appendix "A" describes the minimum requirement for qualifying simulators to Level I/II/III along with the training capabilities. Appendix B gives the general standards for qualification. 5. FOREIGN DIRECT INVESTMENT FOR SIMULATOR Helicopter Flight Simulators serve the similar purpose as helicopter in flying training institutes for training of pilots. The permissible Foreign Direct Investment for institutes providing training using flight simulators shall be the same as is applicable to flying training institutes. The applicable policies for FDI of government of India, as updated from time to time, shall apply. 6. EVALUATION OF FLIGHT SIMULATOR A simulator shall be evaluated by DGCA in association with the operators nominated representatives. In case the initial evaluation is done by EASA/ FAA, the operator may coordinate with DGCA for a concurrent/ joint evaluation. On successful evaluation, the DGCA may grant certificate of approval certifying that the simulator meets the criteria of a specific level of qualification. After certification, approval for use of the simulator in a particular training program of an operator will be determined by the Flight Standards Directorate for oversight of the training organization of the operators according to the level of qualification and the training programs approved for the TRTO/ training organization operating the flight simulators. 4CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 6.1 SIMULATOR QUALIFICATION REQUIREMENTS AND TESTS 6.1.1 A simulator shall be evaluated in the areas of performance which are essential to complete the flight crew training and checking process.This includes the simulator's longitudinal, lateral & directional responses, performance in hover, take off, climb, cruise, descent, approach and landing phases; control checks; pilot, co-pilot, flight engineer, and instructor station functional checks, and certain additional requirements depending upon the complexity or qualification level of the simulator. The motion system and visual system will be evaluated to ensure their proper operation. In case, a foreign regulating authority carries out evaluation for similar approval of the simulator facilities, DGCA may participate with the foreign team to witness the qualification tests. Approval for training programmes shall be granted according to the standards followed and the capability of the simulator operator. 6.1.2 The flight simulator shall be subjected to objective evaluation. However, pilot acceptance being an important consideration, the flight simulator will be subjected to validation, functional and subjective tests. The validation tests shall be used to compare flight simulator data with the helicopter data objectively so as to ensure that the tolerances are within specified limits. Functions and subjective tests provide a basis for evaluating flight simulator capability to perform over a period and to verify correct operation of the flight simulator. Tables of validation tests, functional and subjective tests are given at Appendix-C. 6.2 COMPOSITION OF EVALUATION TEAM The simulator shall be evaluated in accordance with QTG/MQTG for obtaining/ maintaining a qualification level. These tests are to be conducted by a group of specialists which will be appointed by the DGCA and shall consist of representatives from Airworthiness and Flight Standards Directorates of DGCA. At the time of evaluation by the DGCA team, the following personnel of operator should be present. (i) A pilot holding PIC rating on the type of helicopter from the operator or main simulator users. (ii) Simulator Evaluation Specialist who has carried out the QTG tests and the support staff to assist with the running of tests & operation of the instructor‟s station. 6.3 INITIAL EVALUATION 6.3.1 Initial evaluation of the simulator is intended to assess the functions and test areas necessary for specific training and checking of aircrew. Such areas include simulator‟s directional responses, performance in hover, take off, climb, cruise, descent, approach and landing, control checks, cockpit, flight engineer and instructor station functions, and other additional requirements, such as motion and visual system checks, depending upon the complexity and 5CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 category of the simulator. 6.3.2 An operator seeking approval for simulator initial evaluation, must submit the request on a prescribed application form CA-2002H, given at “Appendix D” through regional office of DGCA. The application containing details of the FSTD, manufacturer, helicopter it represents, engines, visual system etc. and shall be submitted not less than two months prior to the requested evaluation date along with QTG and the date it was run. Completed QTGs can be submitted upto 30 days before the intended evaluation date as and the outstanding tests, if any, to be run on QTG, may be completed three weeks before the evaluation date. Final certification that the FSTD conforms to helicopter flight deck configuration of the FSTD operator & type of helicopter and that the simulated systems and sub-systems function equivalently to those in that helicopter, may be submitted not less than seven days before the evaluation date. It will also certifiy that evaluation team (which will also include a qualified pilot) has assessed the performance and the flying qualities of the FSTD and the same conforms/ represents to that of the designated helicopter. The regional office of DGCA will then forward the application with their comments/ recommendation to at DGCA headquarters for scheduling an evaluation of the proposed simulator. 6.3.3 The fees to be submitted alongwith the application shall be as per the Rule 133C of The Aircraft Rules, 1937. 6.3.4 The operator may opt for QTG/ATG validation tests to be conducted while the simulator is at the manufacturer‟s facility. Tests at the manufacturer‟s facility shall be accomplished at the latest practical time prior to disassembly and shipment. In such cases the operator shall validate simulator performance at the final location by repeating these validation tests with QTG and submit results of tests to DGCA. The number and quntum of tests to be repeated shall be decided by the DGCA prior to commencement of the validation process.The QTG must be clearly annotated to indicate when and where each test was accomplished. 6.3.5 In case of a initial approval, DGCA may carry out a concurrent evaluation along with FAA/ EASA(JAA). The request for such evaluation may be submitted at the same time as the request to FAA or EASA/JAA. The QTG will be approved after the completion of the initial or upgrade evaluation and all discrepancies in the QTG have been corrected. This document, after incorporation of the DGCA witnessed test results becomes the Master QTG (MQTG). The MQTG will then be used as a guide for future evaluations. 6.3.6 The operators seeking initial or upgrade evaluation of a flight simulator for older helicopters may be required to acquire additional flight test data as the performance and handling data for such helicopters may not be of sufficient quality to meet some of the test standards. 6.3.7 During flight simulator evaluation, if a problem is encountered with a particular validation test, the test(s) may be repeated to ascertain, whether the error(s) pertain to the test equipment or the simulator setup. If the problem persists, 6CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 the operator shall offer alternate test results, relating to the test(s) in question. The validation tests that do not meet the test(s) criteria shall be addressed to the satisfaction of the DGCA.The explanatory material for the tests are placed at appendix C . 6.4 MAJOR CHANGES / MODIFICATIONS TO FLIGHT SIMULATOR 6.4.1 A flight simulator shall always, represent the helicopter in ground, flight and environmental condition. Any major changes/ modifications that are carried out on the helicopter and the helicopter systems influencing the above should be immediately incorporated in the simulator under intimation to DGCA. The head of Training shall be responsible for incorporating such modifications on the simulator however, in case of any ambiguity the same may be referred to the DGCA. 6.4.2 Up-gradation to the hardware and software that affect flight or ground dynamics shall be incorporated on the simulator to improve the performance of the simulator by reducing the latency. These up-gradations shall be intimated, in writing, to the Regional DGCA office. The operator shall maintain a configuration control system to ensure the continued integrity of the simulator and to account for changes incorporated. Modifications, which affect flight or ground dynamics, system function and significant QTG revisions may require a DGCA evaluation ofthe simulator. The operator shall prepare amendments to any affected validation tests for testing the simulator to the new criteria. DGCA shall be informed in advance of any such major changes and to carry out tests for verification of these amendments. A special evaluation of the simulator may be carried out by the DGCA prior to returning it to training. 6.5 UPGRADE OF FLIGHT SIMULATOR TO A HIGHER LEVEL 6.5.1 An operator seeking approval for simulator upgrade evaluation must submit the request on a prescribed application form as per para 6.3.2. A flight simulator may be upgraded to a higher qualification level. In this case a special evaluation as followed for initial evaluation as per para 6.3 shall be carried out before the award of a higher level of qualification. 6.5.2 If an upgrade is proposed, the operator shall give full details of the modifications carried out on the simulator to DGCA. If the upgrade takes place within the existing approval validity period, a special evaluation is required to permit the simulator to continue to operate even at the previous qualification level. Once the flight simulator is upgraded, the previous validation test results shall not be used to validate simulator performance. 6.6 RECURRENT EVALUATION For a simulator to retain its qualification, it will be evaluated at regular intervals using the approved MQTG. Unless otherwise determined by DGCA, recurrent evaluations will be accomplished annually, by a Simulator Evaluation Specialist (a suitably trained person in Simulator testing). DGCA may carry out recurrent evaluation on sample basis, for renewal of the approval. However, 7CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 operators may carry out the tests every 4 months taking one third of the MQTG at a time. The recurrent evaluation tests shall be conducted within 30 days of its due date and documents submitted to DGCA. 6.7 SPECIAL EVALUATION During recurrent evaluations, if deficiencies are observed or it becomes apparent that the simulator is not being maintained to initial qualification standards, a special evaluation of the simulator may be conducted by the DGCA to verify its status. The simulator will lose its qualification if the simulator does not maintain the original simulator validation criteria during the special evaluation. The DGCA will advise the operator for resolving the deficiencies in an effective manner, if a deficiency is jeopardizing training requirements. 6.8 RELOCATION OF A FLIGHT SIMULATOR/ CHANGE OF OPERATOR Relocation of Flight Simulator at new location shall require fresh approval. In the event an operator shifts the simulator to a new location or the simulator has been acquired by new operator, the operator shall apply fresh for its approval prior to commencement of activities at the new location. While evaluating the application for approval of simulator for new operator or at new loction, the DGCA may waive off some of the tests vis-à-vis original qualification criteria/ tests required for initial approval of the simulator. The original qualification level will be restored only when the flight simulator performs to its original standard. 6.9 DEACTIVATION OF A CURRENTLY QUALIFIED SIMULATOR 6.9.1 In the event an operator intending to deactivate a simulator for a prolonged period, DGCA shall be informed and procedure recommended by the simulator manufacturer shall be followed. 6.9.2 The operator will establish an appropriate procedure to ensure that the flight simulator can be restored to active status at its original qualification level. 7. CERTIFICATION OF FLIGHT SIMULATOR 7.1 A Certificate of approval will be issued by the DGCA after successful completion of evaluation tests conducted by DGCA and shall be valid for one year unless otherwise specified by the DGCA. 7.2 Qualification test for revalidation/renewal of approval may be carried out any time within 60 days prior to the expiry date of the validity. The new period of validity shall continue from the expiry date of the previous qualification document. However if the qualification tests are carried out after the expiry of the validity period, the approval may be revalidated for a further period of twelve months from the date of evaluation. 7.3 DGCA may refuse, revoke, suspend or vary a flight simulator qualification, if the provisions of this CAR are not satisfied. 8CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 8. REQUIREMENTS FOR SIMULATOR INSTALLATION 8.1 Flight Simulator operators shall have suitable premises which support safe and reliable operation of the simulator. 8.2 The operator shall ensure that the simulator and its installation comply with the local Municipal authority regulations on health and safety. The operator shall prepare a circular on the following aspects, which shall be circulated to simulator occupants and maintenance personnel on simulator safety to, ensure that they are aware of the following minimum requirements are met with; a) Availability of Safety equipment; b) Arrangement in the simulator in case of emergency; c) Adequate fire/ smoke detection, warning and suppression, arrangement to ensure the safe passage of personnel from the simulator. d) Adequate protections against electrical, mechanical, hydraulic; e) pneumatic hazard including those arising from the control loading & motion systems; and f) Availability of the following items: i) Two-way communication system, which remains operational in the event of total power failure; ii) Emergency lighting; iii) Escape exits & facilities; iv) Occupant restraints (seats, seat belts etc.); v) External warning of motion and access ramp or stairs activity; vi) Danger area markings; vii) Guard rails and gates; viii) Motion & control loading, emergency stop controls accessible from either pilot and instructor seats; ix) A manually or automatically operated electrical power isolation switch; and x) Motion system and access ramp should be able to be operated from outside by maintenance personnel in emergency. 8.3 The simulator safety features such as emergency stops and emergency lighting shall be checked regularly by the flight simulator operator at least once a year and the results are to be recorded. 9. RECATEGORISATION OF FLIGHT SIMULATORS 9.1 Flight simulators that are approved prior to issue of this CAR require to be recategorised after evaluating them against the standards laid own in this CAR. 9.2 Flight simulators that can not be recategorised against standards laid down in this CAR but that have a primary reference document used for their testing, may be qualified as OA, OB, OC or OD (the prefix O-stands for „old‟). The credits/ training tasks approved earlier will remain valid,unless revised by 9CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 DGCA. 9.2.1 To gain and maintain an equivalent qualification level, these flight simulators shall be assessed areas essential to completing the flight crewmember training and checking process; which includes: i) Longitudinal, lateral and directional handling qualities; ii) Performance on the ground and in the air; iii) Specific operations where applicable in flight deck configuration; iv) Functioning during normal, abnormal, emergency and wherever abnormal operations are applicable; v) Instructor station function and simulator control; and vi) Additional requirements depending on the qualification level and the installed equipment. 9.2.2 The flight simulator shall be subjected to: i) Validation tests; and ii) Functions and subjective tests. 9.3 Flight simulator that cannot be recategorised and that do not have a primary reference document used for their testing shall be qualified by special arrangement. Such simulator will be issued with special categories and shall be subjected to functions and subjective tests. Note: Flight simulators that have not been approved earlier will be evaluated in accordance with any one of the provisions described above as applicable. Operators shall make all efforts to get the simulator evaluated for approval at the earliest possible time but not later than six months from the effective date of this CAR. No credit for training for such simulators will be allowed till they are approved by DGCA. 10. QUALITY SYSTEM The flight simulator operator shall establish a Quality System to the satisfaction of DGCANecessary guidelines for establishing such quality system are given in Appendix- E are to be followed for establishing the Quality System. 10.1 MANAGER (QUALITY SYSTEM) A suitable qualified person shall be nominated to act as Manager (Quality System) and shall be approved by the DGCA. He will be responsible for management of Quality System, monitoring, and taking corrective action. The operator shall ensure that the person proposed the post have sufficient experience in carrying out qualification tests and flight simulator maintenance or shall receive appropriate training by the simulator manufacturer. 10CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 10.2 QUALITY SYSTEM POLICY Manager (Quality System) shall prepare a Quality Manual detailing the organization structure, duties and responsibilities of the persons shown in the organization structure, policies, procedures and practices consistent with DGCA requirements and the broad aims of the Quality System, intended to achieve. The quality policy shall reflect the policies of the operator and procedures to be followed so as to ensure continued compliance with DGCA requirements together with any additional standards specified by the operator. The Quality Manual shall be prepared in accordance with the guidelines given in Appendix E and requires to be approved by DGCA. Suitably qualified engineers will assist the Manager (Quality System) in maintaining the simulator to the appropriate standard. Manager (Quality System) will be fully responsible for proper functioning of the Quality System including the frequency, format and structure of the internal management evaluation activities as enunciated in the approved Quality Manual. 11. SIMULATOR MAINTENANCE PROGRAMME The simulator operators should evolve a maintenance program based on the recommendations of the simulator manufacturer and using their own operational experience and documented in the Quality Manual. The maintenance program should consist of: a. Periodic checks at regular intervals as specified by the manufacturer; b. Establishing procedures for reporting of defects/ defect rectification, analysis and taking preventive maintenance; c. Preparation of “Allowable Deficiency List” (ADL), similar to helicopter MEL, for better utilization of the simulator; d. Making timely replacement action of major components, as recommended by the manufacturer, to reduce down time of simulator; e. Incorporating modification on the simulator to reflect the changes in the helicopter which are essential for training and checking. Incorporating modifications of hardware & software, as an upgrade, which may affect flight, ground handling and performance or any major modifications of the motion or visual system. 11.1 PERIODIC INSPECTION Comprehensive schedules for inspection of simulator should be prepared by Manager (QS). The schedules should be prepared on the basis of: (a) the manufacturer's maintenance manual; (b) service bulletins; (c) service letters; (d) alert bulletins etc and may comprise of daily, weekly, monthly, six monthly inspections etc. 11CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 The inspections shall be carried out and certified by suitably qualified and trained persons. The Manager(QS) shall ensure that only appropriately qualified personnel will carry out the maintenance inspection. The maintenance procedures to be followed shall be reflected in the approved Quality Syatem Manual and the written records shall bemaintained for all maintenance activities. 11.2 DEFECT RECTIFICATION AND ANALYSIS 11.2.1 All defects observed during operation /maintenance / QTG tests shall be rectified and recorded in a separate register maintained for this purpose. The register shall be submitted to the Manager (Quality System) for his scrutiny and further necessary action. 11.2.2 The defects observed should be rectified by duly qualified / trained/ experienced personnel as per the policies and procedures laid down in the approved Quality System Manual. 11.2.3 A “Daily Shift Register (Maintenance)” shall be maintained by the operator so that any action taken on rectification of defect/general maintenance carried out by the previous shift engineer will be known to the engineer who is on duty. 11.2.4 Defects of repetitive nature should be given utmost importance and should be investigated thoroughly with the help of manufacturer. Action taken on such defects shall be intimated in writing to the Regional DGCA office, within a period of one month. 11.3 PREVENTIVE MAINTENANCE The Manager (Quality System) shall ensure that all major components requiring bench check/ calibration / overhaul at stipulated intervals are replaced within the stipulated intervals as per the list. Copies of this list should be made available to the simulator maintenance engineers for appropriate action during simulator maintenance. The Manager (Quality System) may reduce component life if number of premature removals are experienced. Sufficient float level of spares shall be kept available for maintenance of the simulator. 11.4 ALLOWABLE DEFICIENCY LIST (ADL) Allowable Deficiency List (ADL) which is similar to helicopter MEL (Minimum Equipment List) shall be prepared by Manager (QS) based on manufacturer's ADL in consultation with the pilot instructors. The list shall contain „GO‟/‟NO GO‟ items, along with explanation for operation of simulator with „GO‟ items. The ADL will provide to the simulator instructor the services that are available for training, with restrictions/ limitations, if any, on the operational aspects, against the inoperative item. The ADL may be equal to or more stringent than the manufacturer's ADL. A copy of the ADL shall be submitted to the regional DGCA office for approval. A copy of ADL shall always be kept in the simulator 12CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 for reference of the crew. 11.4.1 While invoking the provisions of ADL, the simulator operator shall establish procedure and follow the following guidelines for proper conduct of simulator training; a) The simulator engineer shall notify the simulator instructor/scheduling office of the inoperative component/item, and wherever possible, provide an estimated time for replacement; b) The simulator engineer shall notify the simulator instructor, the restrictions/ limitations imposed on the training, due to failure of any of the item; c) The simulator instructor shall exercise his judgment and decide on the type of training that he can undertake, based on whether the inoperative item is required to meet training objectives for a particular crew position or for a particular phase of training. The instructor may reject the training if either of such conditions exist. d) In such occasions, simulator instructor may choose the type of training, which does not involve the failed item(s). If the simulator instructor accepts the simulator for training, under ADL he shall specify the restrictions that apply, such as „training in specific maneuvers‟, in the snag registers and also carry out necessary placarding at prropriate place in the simulator. 12. GENERAL CONDITIONS 12.1 Periodical evaluation checks of the simulators shall be carried out by the DGCA approved pilot SFI( H)/ SFE( H)/ instructors/ examiners who are qualified on the type and DGCA nominated officers, to confirm objectively that the simulator performance is within the specified tolerance limits for their revalidation, and that it has been maintained as required. 12.2 If the evaluation for certification or renewal reveals any significant deficiency(ies) in the performance of the simulator, the evaluation process may be repeated. In case the deficiencies persist and the simulator does not meet the required criteria but can perform satisfactorily to lower criteria, DGCA may certify the simulator for the lower criteria performance. 12.3 Any time an approved simulator is reinstalled at the new location/ site it requires a certification to the standard of initial approval. 12.4 The operator shall ensure the serviceability of the simulator must conform to the standard for which it qualifies as a substitute for flight check/ flying experience. Failure to comply with this will render the approval of simulator and the checks/ flying done on such simulator, invalid. 12.5 The operator shall ensure that the simulator conforms to the standards/ 13CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 qualifications for which it was approved throughout the period of its approval. The failure to comply with this will render the approval of simulator and the checks/ flying done on such simulator, invalid. 13 FEES Fees for flight simulator approval of helicopter type having AUW more than 5700 Kg is Rs Two Lakh only and for renewal fee is Rs One Lakh only. Fees for flight simulator approval of helicopter type having AUW upto 5700 Kg is Rs One Lakh only and for renewal fee is Rs Fifty Thosand only . (B.S.Bhullar) Director General of Civil Aviation 14CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 APPENDIX 'A' MINIMUM REQUIREMENTS FOR FFS QUALIFICATION AND TRAINING CAPABILITIES FULL FLIGHT SIMULATORS (FFS) Level General Technical Requirements Training Capabilities LEVEL An enclosed full-scale replica of the helicopter  Crew procedure A cockpit/flight deck with representative pilots seats, training. including simulation of all systems, instruments,  MCC navigational equipment, communications and caution and  Instrument Flight warning systems. training. and An Instructor‟s station with seat shall be provided and at Navigation during least one additional seat for inspectors/observers.  Transition/Conver Static control forces and displacement characteristics sion training shall correspond to that of the replicated helicopter and they shall reflect the helicopter under the same static flight conditions. Representative/generic aerodynamic data tailored to the specific helicopter type with fidelity sufficient to meet the Objective Tests may be used. Functions and Subjective Tests are allowed. Generic Ground Effect and ground handling models are permitted. Motion, visual and sound systems sufficient to support the training, testing and checking credits sought are required. A motion system having a minimum of three degrees of freedom (pitch, roll, and heave) to accomplish the required training tasks shall be provided. The visual system shall provide at least 45 degrees horizontal and 30 degrees vertical field of view per pilot. A night/dusk scene is acceptable. The response to control inputs shall not be greater than 150 milliseconds more than that experienced on the helicopter. 15CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 LEVEL As for Level A plus As for Level A plus B Validation Flight Test Data shall be used as the basis for  Crew procedure training. flight and performance and systems characteristics.  Instrument Flight Additionally ground handling and aerodynamics training and programming to include ground effect reaction and Navigation during handling characteristics shall be derived from validation Transition/ Conversion Flight Test Data. training A reduced six-axis motion performance envelope is  System acceptable. The visual system shall provide at least 75 emergencies except OEI and degrees horizontal and 40 degrees vertical field of view TR emergencies. per pilot.  MCC LEVEL As for Level B plus: As for Level B plus: C A Daylight/Dusk/Night Visual system is required with a  Instrument continuous field of view per pilot of not less than 150 training and IR  revalidation/rene degrees horizontal and 40 degrees vertical. wal The sound simulation shall include the sounds of  Recency precipitation and significant helicopter noises perceptible  CRM Training, as part of to the pilot and shall be able to reproduce the sounds of a approved course. crash landing.  All LOFT The response to control inputs shall not be greater than  MCC training 100 milliseconds more than that experienced on the  Type rating extension training helicopter. from MET TO Turbulence and other atmospheric models shall be MET including provided to support the training, testing and checking OEI and TR emergencies, and credit sought. Cat A trg LEVEL As for Level C plus: As for Level C plus: D A full Daylight/Dusk/Night visual system is required with a Type rating continuous field of view per pilot of not less than 180 extension training from SET TO MET degrees horizontal and 60 degrees vertical and there shall including OEI and be complete fidelity of sounds and motion buffets. TR emergencies, and Cat A trg. 16CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 MINIMUM REQUIREMENTS FOR FTD QUALIFICATION AND TRAINING CAPABILITIES FIXED TRAINING DEVICES (FTD) Level General Technical Requirements Training Capabilities 1  Type specific with at least one system fully Could be considered represented to support the training task required. suitable for selective  A cockpit/flight-deck, sufficiently closed off to exclude system management distractions. credits (except for pilot  A full size panel of replicated system or systems with manual control handling functional controls and switches. skills) as follows:  Lighting environment for panels and instruments - part of an approved sufficient for the operation being conducted. conversion/transition  Flight-deck circuit breakers located as per the course, helicopter and functioning accurately for the - recurrent system(s) represented. training/checking.  Aerodynamic and environment modelling sufficient to permit accurate systems operation and indication.  Navigational data with corresponding approach facilities where replicated.  Suitable seating arrangements for the instructor/examiner and Authority‟s inspector.  Proper system(s) operation resulting from management by the flight crew independent from instructor control inputs.  Instructor‟s controls to insert abnormal or emergency conditions into the helicopter systems.  Independent freeze and reset facilities. Appropriate control forces and control travel. Appropriate flight deck sounds. 2 As for level 1 with the following additions or  Type rating training, amendments: except for hover  All systems fully represented. training, and OEI/ TR  Lighting environment as per helicopter. emergencies  Representative/ generic aerodynamic data tailored to systems the specific helicopter with the fidelity to meet the  Management,initial objective tests. and recurrent  Adjustable crewmember seats. training.  Flight control characteristics representative of the  Instrument training helicopter. and IR  A visual system (night/dusk and day) capable of revalidation/ providing a field-of-view of a minimum of 150 renewal degrees horizontally from the middle eye point and  Recency 40 degrees vertically  CRM Training, as  A visual data base sufficient to support the training part of approved requirements course.  Significant flight deck sounds.  LOFT limited to  On board Instructor station with control of Route and area atmospheric conditions and freeze and reset. familiarization  MCC training 17CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 3 As for level 2 with the following additions or  Type rating training, amendments: except for hover  Validation flight test data as the basis for objective training, and OEI/ TR testing of flight, performance and systems emergencies characteristics  Systems  Visual system (night/dusk/day) capable of providing a management, field of view of a minimum of  Initial and recurrent  150 degrees horizontally from the middle eye point training, and 60 degrees vertically.  Instrument training and IR  revalidation/renewal  Recency  CRM Training, as part of approved course.  LOFT limited to Route and area familiarization  MCC training 18CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 MINIMUM REQUIREMENTS FOR FNPT QUALIFICATION AND TRAINING CAPABILITIES Devic General Technical Requirements Credits e FNPT 1. A cockpit or flight deck sufficiently enclosed to Credits as decided by Type exclude distraction, which will replicate that of a DGCA in accordance I helicopter and in which the switches and all the with credits permitted controls will operate as, and represent those in a by the regulatory helicopter. authority to whose 2. Instruments, equipment, panels, systems, primary standards the FNPT and secondary flight controls sufficient for the was manufactured. training events to be accomplished shall be located In order to be used for in a spatially correct position. helicopter type specific 3. Lighting environment for panels and instruments training, testing and shall be sufficient for the operation being conducted. checking the device 4. In addition to the pilots‟ stations, suitable viewing shall also be qualified as arrangements for the instructor shall be provided a Flight Training Device allowing an adequate view of the crew members' or Flight Simulator. panels and station. 5. Effects of aerodynamic changes for various combinations of airspeed and power normally encountered in flight, including the effect of change in helicopter attitude, sideslip, altitude, temperature, and initial mass. 6. Navigation equipment corresponding to that of a helicopter, with operation within the tolerances typically applied to the airborne equipment. This shall include communication equipment (interphone and air/ ground communications systems). 7. Control forces and control travel shall broadly correspond to those of a helicopter. 8. Complete navigational data for at least 5 different appropriate heliports with corresponding precision and non-precision approach procedures including current updating within a period of 3 months. All navigational aids, including enroute aids should be usable, if within range, without restriction and without instructor intervention. 9. Engine and rotor sounds shall be available. 10. The following shall be available: - variable effects of wind and turbulence; - hard copy of map and approach plot; 19CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 - provision for position freeze, flight freeze and repositioning facility; - Instructor controls necessary to - perform the training task; 11. Reset the FNPT to minimum IMC speed or above; 12. Allow for selective failure of basic flight instruments and navigation equipment. 13. A Qualification Test Guide FNPT Credits as decided by As for Type I with the following additions or Type II amendments: DGCA in accordance with credits permitted 1. The flight deck, including the instructor‟s station, by the regulatory shall be enclosed. There shall be made a authority to whose provision for an observer. standards the FNPT 2. Circuit breakers shall function correctly when was manufactured. involved in procedures or malfunctions requiring or involving flight crew response. In order to be used for 3. Crewmembers seats shall be provided with helicopter type sufficient adjustment to allow the occupant to specific achieve the design eye reference position training,testing and appropriate to a helicopter and for the visual checking the device system to be installed to align with that eye shall also be qualified position. as a Flight Training 4. Generic ground handling and ground effects Device or Flight models shall be provided to enable lift-off, hover Simulator. and touch down effects to be simulated and harmonised with the sound and visual systems. 5. Systems shall be operative to the extent that it shall be possible to perform normal, abnormal and emergency operations appropriate to a helicopter as required for the training. Once activated, proper systems operation shall result from system management by the crewmember and not require any further input from the instructor's controls. 6. The instructor‟s station shall include: 7. A facility to enable the dynamic plotting of the flight path on approaches, commencing at the final approach fix, including the vertical profile; 8. Facilities to support the required training; 9. Adjustable cloud base and visibility shall be provided. 10. Control forces and control travels which respond in the same manner under the same flight conditions as in a helicopter. 11. Aerodynamic modelling shall reflect: 20CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 • Main and tail rotor characteristics; • The effects of icing on airframe and rotor; • Cross-coupling effects; • Changes of mass and center of gravity location and configuration; • Vortex ring. 12. Significant cockpit/flight deck and rotor sounds, responding to pilot actions, corresponding to the designated configuration of a helicopter. 13. A visual system (night/dusk and day) capable of providing a field-of-view of a minimum of 150 degrees horizontally from the middle eye point and 40 degrees vertically. The visual system shall be capable of meeting the standards laid down in Part 3 and 4 of AMC STD 3H.030 (Validation, Functions and Subjective Tests). The responses of the visual system and the cockpit/flight deck instruments to control inputs shall be closely coupled to provide the integration of the necessary cues. 14. A visual data base shall be provided sufficient to support the training requirements, including, where applicable: Specific areas within the database need to (i) have higher resolution to support landings, take-offs and ground cushion exercises and training away from a heliport. For cross-country flights sufficient scene (ii) details shall be provided to allow for ground to map navigation over a sector length equal to 30 minutes at an average cruise speed. For Offshore Airborne Radar Approaches, (iii) visual/ radar representations of installations shall be harmonised. For training in the use of Night Vision (iv) Goggles (NVG) the visual display shall have the ability to represent various scenes with the required levels of ambient light/colour. As for Type II with the following additions or FNPT Credits as decided by amendments: Type III DGCA in accordance 1. Local generic atmospheric models of wind with credits permitted pattern, such as around mountains and by the regulatory structures, as required to support the intended authority to whose manoeuvres and procedures. standards the FNPT 2. A visual system (night/dusk and day) capable of was manufactured. providing a field-of-view of a minimum of 150 21CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 degrees horizontally from the middle eye point In order to be used for and 60 degrees vertically. helicopter type specific 3. Detailed high resolution visual data bases as training, testing and required to support at least the following checking the device manoeuvres and procedures: shall also be qualified as a Flight Training Device • Elevated heliports (including heli-decks) or Flight Simulator. • Confined areas. 22APPENDIX B FLIGHT SIMULATION TRAINING DEVICE STANDARDS GENERAL This appendix describes the minimum Full Flight Simulator (FFS), Flight Training Device (FTD) and Flight Navigation Procedures Trainer (FNPT) requirements for qualifying devices to the required Qualification Levels. Certain requirements included in this section shall be supported with a statement of compliance (SOC) and, in some designated cases, an objective test. The SOC will describe how the requirement was met. The test results shall show that the requirement has been attained. In the following tabular listing of FSTD standards, statements of compliance are indicated in the compliance column. For FNPT use in Multi-Crew Co-operation (MCC) training the general technical requirement are expressed in the MCC column with additional systems, instrumentation and indicators as required for MCC training and operation. For MCC (Multi Crew Co-operation) minimum technical requirements are as for Level II or III, with the following additions or amendments: 1. Multi engine and multi pilot helicopter 2. Performance reserves, in case of an engine failure, to be in accordance with CAT A criteria. 3. Anti icing or de-icing systems 4. Fire detection / suppression system 5. Dual controls 6. Autopilot with upper modes 7. 2 VHF transceivers 8. 2 VHF NAV receivers (VOR, ILS, DME) 9. 1 ADF receiver 10. 1 Marker receiver 11. 1 transponder 12. Weather radar 23CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General a. A flight deck that is a full- X X X X X X 1 scale replica of the helicopter simulated. Additional required crewmember duty stations and those required bulkheads aft of the pilot seats are also considered part of the cockpit and shall X X X X X replicate the helicopter. A flight deck that replicates the helicopter. a. The flight deck, including the X X X X 2 instructor‟s station is fully enclosed. A flight deck, including the X X X X X X X instructor‟s station that is sufficiently closed off to exclude distractions. b. Full size panels with X X X X X X X X X For FTD Level 1 as appropriate for the 1 functional controls, switches, replicated system instruments and primary and The use of electronically secondary flight controls, displayed images with which shall be operating in physical overlay the correct direction and with incorporating operable the correct range of switches, knobs and movement. buttons may be acceptable. This option is not acceptable for analogue instruments in FFS. 24FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General Functional controls,switches, X X X X The use of instruments and primary and electronically displayed images with physical secondary flight controls overlay incorporating sufficient for the training events operable switches, to be accomplished, shall be knobs and buttons is located in a spatially correct acceptable area of the flight deck. c. Lighting for panels and X X X X X X 1 instruments shall be as per the helicopter. X X X X X Lighting for panels and instruments shall be sufficient for the training events c. Flight deck ambient lighting 2 environment shall be X X dynamically consistent with the visual display and sufficient for the training event. X X X X X X X The ambient lighting should provide an even level of illumination which is not distracting to the pilot. d. Relevant flight deck circuit X X X X X X X X X X 1 breakers shall be located as per the helicopter and shall function accurately when involved in operating procedures or malfunctions requiring or involving flight crew response. 25FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General e. Effect of aerodynamic changes X X X X X X X X X X Effects of Cg, mass 1 for various combinations of and configuration changes are not airspeed and power normally required for FNPT encountered in flight, including LevelI. the effect of change in helicopter attitude, aerodynamic and propulsive forces and moments, altitude, temperature, mass, centre of gravity location and configuration. Aerodynamic and environment X modelling shall be sufficient to permit accurate systems operation and indication. e. Aerodynamic modelling which X X X X X X X 2 includes ground effect, effects of airframe and rotor icing (if applicable), aerodynamic interference effects between the rotor wake and fuselage, influence of the rotor on control and stabilization systems, and representations of nonlinearities due to sideslip, vortex ring and retreating blade stall. f.1 Validation flight test data shall X X X X be used as the basis for flight and performance and systems characteristics. 26FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General Representative/generic X X X X X X X Aerodynamic data aerodynamic data tailored to need not be necessarily based on the helicopter with fidelity flight test data. sufficient to meet the objective tests and sufficient to permit accurate system operation and indication. g. All relevant flight deck X X X X X X X X X X X 1 instrument indications automatically respond to control movement by a crewmember, helicopter performance, or external simulated environmental effects upon the helicopter h. All relevant communications, X X X X X X X 1 navigation, caution and warning equipment shall correspond to that installed in the helicopter. All simulated navigation aids within range shall be usable without restriction. Navigational data shall be capable of being updated. h. Navigation equipment X X X X 2 corresponding to that of a helicopter, with operation within the tolerances typically applied to the airborne equipment. This shall include communication equipment (interphone and air/ ground communications systems). h. Navigational data with the X X X X X X X X X X X For FFSs and FTDs the 3 corresponding approach navigation database facilities. Navigation aids should be updated 27FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General should be usable within range within 26 days. without restriction For FNPTs complete navigational data for at least 5 different European airports with corresponding precision and non-precesion approach procedures including current updating within a period of 3 months. i.1 In addition to the flight X X X X The Authority will crewmember stations, at least consider options to this two suitable seats for the standard based on instructor and an additional unique cockpit observer shall be provided configurations. permitting adequate vision to Any additional seats the crewmembers' panel and installed shall be forward windows. Observer equipped with similar seats need not represent those safety provisions. found in the helicopter but shall be adequately secured to the floor of the flight of sufficient integrity to safety restrain the occupant during any known or predicted motion system excursion. i.2 Crewmember seats shall afford X X X X X X X The instructor‟s and the capability for the occupants observer‟s seats need to be able to achieve the not represent those design eye reference position. found in the helicopter. In addition to the flight crewmember stations, at least two suitable seats for the instructor and an additional observer shall be provided permitting adequate vision to 28FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General the crewmembers' panel and forward windows. j.1 FFS systems shall simulate the X X X X applicable helicopter system operation, both on the ground and in flight. Systems shall be operative to the extent that normal, abnormal and emergency operating procedures appropriate to the simulator application can be accomplished. Once activated, proper system operation shall result from system management by the flight crew and not require input from instructor controls. j.2 FTD systems represented shall X X X be fully operative to the extent that normal, abnormal and emergency operating procedures can be accomplished. Once activated, proper system operation shall result from system management by the flight crew and not require input from instructor controls. j.3 The systems should be X X X X operative to the extent that it should be possible to perform normal, abnormal, and emergency operations appropriate to a helicopter as required for training. Once activated, proper systems operations should result from 29FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General the system management by the crewmember and not require any further input from the instructor‟s controls. k. The instructor shall be able to X X X X X X X X X X X FNPT I: applicable only 1 control system variables and to enable the instructor insert abnormal or emergency to carry out selective conditions into the helicopter failure systems.Independent freeze ofbasic flight and reset facilities shall be instruments and provided. navigation equipment. For FNPT Level I : Ability to set the FNPT to minimum IMC speed or above l.1 Control forces and control X X X X For Level A only static travel which correspond to that control force of the replicated helicopter. characteristics need to Control forces shall react in the be tested. same manner as in the helicopter under the same flight conditions. Control forces and control X X X For FTD level 1 as travelshall be representative appropriate for the of the replicated helicopter system training required under the same flight conditions as in the helicopter.. Control forces and control X Only static control force travel shall broadly correspond characteristics need to to that of a helicopter. be tested. Control forces and control X X X Only static control force travels shall respond in the characteristics need to same manner under the same be tested. flight conditions as in a helicopter. i.2 Cockpit control dynamics, X X X X For helicopters with which replicate the helicopter irreversible control 30FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General simulated. Free response of systems, the controls shall match that of measurements may be the helicopter within the given obtained on the ground. tolerance. Initial and upgrade Engineering validation evaluation will include control or helicopter free response (cyclic, manufacturer rationale collective, and pedal) will be submitted as measurements recorded at the justification for ground controls. The measured test or to omit a responses shall correspond to configuration. those of the helicopter in For FFS requiring static ground operations, hover, and dynamic tests at climb, cruise, and auto-rotation. the controls, special test fixtures will not be required during the initial evaluations if the FSTD operator‟s QTG shows both test fixture results and alternate test method results, such as computer data plots, which were obtained concurrently. Use of the alternate method during initial evaluation may then satisfy this test requirement. FTD Level 2 data can be representative / generic and need not necessarily be based on flight test data. 31FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General m.1 Ground handling and X X X X Level A can utilise aerodynamic programming to generic simulation of include the following: ground effect and Ground effect - hover and ground handling. transition IGE. (Ground reaction - reaction of the helicopter upon contact with the landing surface during landing to include strut deflections, tire or skid friction, side forces, and other appropriate data, such as weight and speed, necessary to identify the flight condition and configuration. Ground handling characteristics -- control inputs to include braking, deceleration turning radius and the effects of crosswind. Ground handling and X X aerodynamic ground effects models should beprovided to enable lift-off, hover, and touchdown effects to be simulated and harmonized with the sound and visual system. Generic ground handling and X X X aerodynamic ground effects models should be provided to enable lift-off, hover, and touch down effects to be simulated and harmonized with the sound and visual system n. Instructor controls for 1 (i) Wind speed and direction X X X X X X X X X X (ii) Turbulence X X X X X X X X X X 32FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General (iii) Other atmospheric models X X X X Examples: Generic to support the required atmospheric models of training. local wind patterns around mountains and structures. (iv) Adjustment of cloud base X X X X X X X X X and visibility (v) Temperature and X X X X X X X X X X X barometric pressure. o. Representative stopping and X X 1 directional control forces for at least the following landing surface conditions based on helicopter related data, for a running landing. (i) Dry (ii) Wet (soft surface and hard surface) (iii) Icy (iv) Patchy Wet (v) Patchy Icy p. Representative brake and tire 1 failure dynamics. q. Cockpit control dynamics, X X X X X X X X For helicopters with 1 which replicate the helicopter irreversible control simulated. Free response of systems, the controls shall match that measurements may be of the helicopter within the obtained on the ground. given tolerance. Initial and upgrade evaluation will Engineering validation include control free response or helicopter (cyclic, collective, and pedal) manufacturer rationale measurements recorded at will be submitted as the controls.The measured justification for ground responses shall correspond test or to omit a to those of the helicopter in configuration. ground operations, hover, climb, cruise, and auto- For FFS requiring rotatotion. static and dynamic tests at the controls, 33FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General special test fixtures will not be required during the initial evaluations if the FSTD perator‟s QTG shows both test fixture results and alternate test method results, such as computer data plots, which were obtained concurrently. Use of the alternate method during initial evaluation may then satisfy this test requirement. FTD Level 2 aerodynamic data can be representative / generic and need not necessarily be based on flight test data. r.1 (1) Transport delay. X X X X X X X X X X X For FSTD Level 1, only Transport delay is the time instrument response is between control input and required within a the individual hardware maximum permissible (systems) responses. delay of 200 milliseconds. As an alternative, a Latency For Level „A‟ & „B‟ FFS test may be used to and Level 2 TD he demonstrate that the flight simulator system does not maximum permissible exceed the permissible delay. delay is 150 milliseconds For Level „C‟ & „D‟ FFS and Level 3 FTD the maximum permissible delay is 100 milliseconds 34FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General (2) Latency. Relative X X X X X X X For FTD Level 1 and response of the visual FNTP Level 1, only system, cockpit instruments instrument response is and initial motion system required within a response shall be coupled maximum permissible closely to provide integrated delay of 200 sensory cues. These systems shall respond to milliseconds. abrupt pitch, roll, and yaw For Level „A‟ & „B‟ FFS inputs at the pilot's position Level 2 FTD and FNPT within the permissible delay, Level II and III the but not before the time, when maximum permissible the helicopter would respond delay is 150 under the same conditions. milliseconds Visual scene changes from steady state disturbance For Level „C‟ & „D‟ FFS shall occur within the system and Level 3 FTD the dynamic response limit but maximum permissible not before the resultant delay is 100 motion onset. milliseconds s. A means for quickly and X X X X X Recommendation for 1 effectively testing FSTD FTD Level 1, FNPT programming and hardware. Level I and II. Automatic flagging of This may include an “out-tolerance‟ tests automated system, which results is encouraged could be used for conducting at least a portion of the tests in the QTG. Self-testing for FSTD hardware X X X and programming to determine compliance with the FSTD performance tests. Evidence of testing shall include FSTD number, date, time, conditions, tolerances, and the appropriate dependent variables portrayed in comparison with the helicopter standard t.1 A system allowing for timely X X X X X X X continuous updating of FSTD 35FFS FTD FSTD STANDARDS FNTP LEVEL COMPLIANCE LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.1 General hardware and programming consistent with helicopter modifications. u. The FSTD operator shall X X X X X X X X X X X 1 submit a Qualification Test Guide in a form and manner acceptable to the Authority. A recording system shall be provided that will enable the FSTD performance to be compared with QTG criteria. v. FSTD computer capacity, X X X X X X X X X X X 1 accuracy, resolution and dynamic response sufficient for the Qualification Level sought. w.1 Daily preflight documentation X X X X X X X X X X X either in the daily log or in a location easily accessible for review. 36FFS FTD FNTP COMPLIANCE FSTD STANDARDS LEVEL LEVEL LEVEL A B C D 1 2 3 I I III MC I C 1.2 Motion System a. Motion cues as perceived by X X X X Motion tests to demonstrate 1 the pilot shall be that each axes onset cues representative of the are properly phased with pilot input and helicopter helicopter, e.g. touchdown response. cues should be a function of the simulated rate of descent. b. A motion system: The instructor's and 1 Having a minimum of 3 X observer‟s seats need not represent those found in the degrees of freedom (pitch, helicopter. roll, heave) to accomplish the required task. 6 degrees of freedom X X X For level B, a reduced motion performance envelope is synergistic platform motion acceptable system c. A means of recording the X X X X 1 motion response time as required d. Special effects X X X X For level A if may be of a generic nature sufficient to 1 programming to include accomplish the required tasks. the following: (1) Runway rumble, oleo X X X X deflections, effects of groundspeed and uneven surface characteristics. (2) Buffet due to X X X X translational lift. 3) Buffet during extension X X X X and retraction of landing gear. (4) Buffet due to high speed X X X X and retreating blade stall. (5) Buffet due to vortex X X X X ring. (6) Representative cues X X X X resulting from; (i) touchdown (ii) Translational lift. 37FFS FTD FNTP COMPLIANCE FSTD STANDARDS LEVEL LEVEL LEVEL A B C D 1 2 3 I I III MC I C 1.2 Motion System (7) Antitorque device X X X X ineffectiveness (8) Buffet due to X X X X turbulence. e. Characteristic vibrations X Statement of Compliance required. 1 /buffets that result from Tests required with operation of the helicopter recorded results which allow the comparison of and which can be sensed in relative amplitudes versus the cockpit. Simulated frequency in the longitudinal, lateral and cockpit vibrations to include vertical axes with helicopter seat(s), flight controls and data.. Steady state tests are acceptable instrument panel(s), although these need not be tested independently. FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System a.1 Visual X X X X X X X X X The choice of the display system system and of the field of capable of view requirements should meeting fully consider the intended all the use of the FSTD. The standards of this balance between training and paragraph testing / checking may and the influence the choice and respective geometry of the display paragraph system. In addition the s of diverse operational validation tests as requirements should be well as addressed. functions and subjective tests as applicable to the Level of Qualificati on 38FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System requested by the FSTD operator. b.1 Visual X system capable of providing at least a 45 degree horizontal and 30 degree vertical field of view simultane ously for each pilot. Visual X system capable of providing at least a 75 degrees horizontal and 40 degrees vertical field of view simultane ously for each pilot. “Continuo X X X X A minimum of 75 degrees us”, cross- horizontal field of view on cockpit, either side of the zero degree minimum azimuth line relative to the visual field helicopter fuselage is of view providing required. each pilot with 150 degrees horizontal and 40 degrees vertical. 39FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System b.2 “Continuo X X A minimum of 75 degrees us,” horizontal field of view on either side of the zero degree cross- azimuth line relative to the cockpit, helicopter fuselage is minimum required. This will allow an visual offset per side of the field of horizontal field of view if view required for the training. providing each pilot with 150 degrees horizontal and 60 degrees vertical Where training tasks require extended field of view on either side of zero of zero degrees azimuth line relative to the helicopter fuselage is required. This will allow an offset per side of the horizontal field of view of required for the training. b.3 “Continuo X A minimum of 75 degrees of us” cross horizontal field of view on cockpit, either side of zero degrees minimum azimuth line relative to the visual helicopter fuselage is field of required. This will allow an view offset per side of the providing horizontal field of view if each pilot required for the training. with180 degrees Where training tasks require horizontal extended field of view beyond and 60 the 180 degrees 60 degrees, degrees then such extended fields of 40FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System vertical view shall be provided. c.1 A means X X X X X X X X X of recording the visual response time for the visual system shall be provided. Visual For Level „A‟ Visual cueing cues to sufficient to support changes d.1 assess X X in approach path by using rate of FATO perspective change of height, translatio nal displace ments and rates, during takeoff and landing. Visual X X X X X X X cues to assess rate of change of height, height AGL, translatio nal displace ments and rates, during take- off, low altitude/ 41FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System low airspeed manoeuvr ing, hover, and landing. e.1 Test X X X X X X X X X Statement of compliance procedur required. Test required. es to quickly confirm visual system colour, RVR, focus, intensity, level horizon, and attitude as compared with the specified paramete rs. f.1 A X X X X X X X Statement of compliance minimum required. Test required. of 10 levels of occulting. This capability should be demonstr ated by a visual model through each channel. 42FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System g.1 Surface X X X X X X X Statement of compliance (Vernier) required. Test required. resolution shall be demonstr ated by a test pattern of objects shown to occupy a visual angle of not greater than 3 arc minutes in the visual display used on a scene from the pilot's eye point.. h.1 Lightpoint X X This is equivalent a light point size shall resolution of 3 arc minutes. not be greater than 6 arc minutes Lightpoint X X X X X X This is equivalent a light point size shall resolution of 4 arc minutes. not be greater than 8 arc minutes i.1 Daylight, X X X X X X X dusk, and night visual scenes with 43FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System sufficient scene content to recognise aerodrom es, heliports, terrain, and major landmark s around the Final Approach and Take-off (FATO) area and to successfu lly accomplis h low airspeed/l ow altitude manoeuvr es to include lift-off, hover, translatio nal lift, landing and touchdow n. j.1 A visual X X X X X X X X Generic database is database acceptable only for FTDs and sufficient FNPTs. to support the requirem ents, 44FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System including Specific X X X X X X X X areas within the database needing higher resolution to support landings, take-offs and ground cushion exercises and training away from a heliport. Including elevated helipad, helidecks and confined areas For cross- X X X X X X X X Where applicable country flights sufficient scene details to allow for ground to map navigatio n over a sector length equal to 30 minutes 45FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System at an average cruise speed. (i) For X X X X X X X X Where applicable offshor e airborn e radar approa ches (ARA), harmo nized visual/r adar repres entatio ns of installa tions. (ii) (F X X X X X X X X Where applicable or training in the use of Night Vision Goggle s (NVG) a visual display with the ability to 46FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System repres ent various scenes with the require d levels of ambien t light/co lour. k.1 Daylight, X X X X X X X The ambient lighting should twilight provide an even level of (dusk/da illumination, which is not wn) and distracting to the pilot. night visual capabilit y for system brightne ss and contrast ratio criteria as applicabl e for level of qualificat ion sought. k.2 Night X X and Dusk scene 47FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System The X X X X X X X visual system should be capable of producin g Full colour presenta tions. k.3 Full Statement of Compliance colour required texture shall be used to enhance visual cue percepti on for illuminat ed landing surfaces. The Test required visual system should be capable of producin g, as a minimum : 48FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System 1) A X X X X X Freedom of apparent scene quantization and other conte distracting visual effects are nt comp also applicable for Levels A arable and B. in detail with that produ ced by 6,000 polygo ns for daylig ht and 1000 visible light points for night and dusk scene s for the entire visual syste m. 49CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System 2) A X scene conte nt comp arable in detail with that produ ced by 4,000 polygo ns for daylig ht and 5000 visible light points for night and dusk scene s for the entire visual syste m 51CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System 3) A X scene content compara ble in detail with that produce d by 6,000 polygon s for daylight and 7000 visible light points for night and dusk scenes for the entire visual system. l.1 Surfac e contras t ratio: Demon stration model X X Not less than 5:1 X X Not less than 8:1 l.2 Light Contra st ratio X X X X Not less than 25:1 m.1 Highlig ht 52CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System Brightn ess. The minimu m light measur ed at the pilot‟s eye positio n should be: 14 X cd/m2 (4 ft- Lamber ts) 17 X X X X X cd/m2 (5 ft- Lamber ts) 20 X cd/m2 (6 ft- Lamber ts) 1.4 Sound Systems a.1 Significant X X X X X X X X X X For FTD level 1 as flight deck appropriate for the system training required. sounds, and those, which result from pilot actions correspon ding to those of the helicopter shall be provided. 53CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System a.2 Sounds X Statement of Compliance due to required for FFS. engines,tr ansmissio n and rotors should be available. b.1 Sound of X X X X Crash sounds may be generic precipitati Statement of Compliance or on, Demonstration of windshiel representative sounds d wipers, required. the sound resulting from a blade strike and a crash condition when operating the helicopter in excess of limitations . c.1 Realistic X Objective steady-state tests amplitude required. and frequency of cockpit acoustic environme nt. d.1 The X X X X 54CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FSTD STANDARDS FFS FTD FNTP COMPLIANCE LEVEL LEVEL LEVEL A B C D 1 2 3 I II III MCC 1.3 Visual System volume control shall have an indication of sound level setting which meets all qualificati on requireme nts. 55CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 Appendix C VALIDATION TESTS AND OBJECTIVE TESTS FSTD Validation Tests 1 General 1.1 FSTD performance and system operation should be objectively evaluated by comparing the results of tests conducted in the FSTD with helicopter data unless specifically noted otherwise. To facilitate the validation of the FSTD, an appropriate recording device acceptable to the Authority should be used to record each validation test result. These recordings should then be compared to the approved validation data. 1.2 Certain tests in this CAR are not necessarily based upon validation data with specific tolerances. However, these tests are included here for completeness, and the required criteria should be fulfilled instead of meeting a specific tolerance. 1.3 The FSTD MQTG should describe clearly and distinctly how the FSTD will be set up and operated for each test. Use of a driver programme designed to accomplish the tests automatically is encouraged. Overall integrated testing of the FSTD should be accomplished to assure that the total FSTD system meets the prescribed standards. Historically, the tests provided in the QTG to support FSTD qualification have become increasingly fragmented. During the development of the ICAO Manual of Criteria for the Qualification of Flight Simulators, 1993 by a RAeS Working Group, the following text was inserted: “It is not the intent, nor is it acceptable, to test each Flight Simulator subsystem independently. Overall Integrated Testing of the Flight Simulator should be accomplished to assure that the total Flight Simulator system meets the prescribed standards.” This text was developed to ensure that the overall testing philosophy within a QTG fulfilled the original intent of validating the FSTD as a whole whether the testing was carried out automatically or manually. To ensure compliance with this intent, QTGs should contain explanatory material which clearly indicates how each test (or group of tests) is constructed and how the automatic test system is controlling the test e.g. which parameters are driven, free, locked and the use of closed and open loop drivers. A test procedure with explicit and detailed steps for completion of each test must also be provided. Such information should greatly assist with the review of a QTG which involves an understanding of how each test was constructed in addition to the 56CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 checking of the actual results. A manual test procedure with explicit and detailed steps for completion of each test should also be provided. 1.4 Submittals for approval of data other than flight test should include an explanation of validity with respect to available flight test information. Tests and tolerances in this paragraph should be included in the FSTD MQTG. 1.5 The table of FSTD Validation Tests in this CAR indicates the test requirements. Unless noted otherwise, FSTD tests should represent helicopter performance and handling qualities at operating weights and centres of gravity (cg) positions typical of normal operation. For FFS devices, if a test is supported by helicopter data at one extreme weight or cg, another test supported by helicopter data at mid-conditions or as close as possible to the other extreme should be included. Certain tests which are relevant only at one extreme weight or cg condition need not be repeated at the other extreme. Tests of handling qualities should include validation of augmentation devices. 1.6 For the testing of Computer Controlled Helicopter (CCH) FSTDs, flight test data are required for both the normal (N) and non-normal (NN) control states, as applicable to the helicopter simulated and, as indicated in the validation requirements of this paragraph. Tests in the non-normal state should always include the least augmented state. Tests for other levels of control state degradation may be required as detailed by the Authority at the time of definition of a set of specific helicopter tests for FSTD data. Where applicable, flight test data should record: a. pilot controller deflections or electronically generated inputs including location of input; and b. rotor blade pitch position or equivalent 1.7 Where extra equipment is fitted, such as a motion system or in an FTD Level 1 or FNPT Level I, a visual system, such equipment is expected to satisfy, as a minimum, tests as follows: a. Visual system: where fitted to an FNPT Level I or FTD Level 1, validation tests are those specified for a FNPT Level II or for a FTD Level 2 respectively. b. Motion system: where fitted to an FTD or FNPT, validation tests are those specified for a Level A FFS. 2 Test requirements 2.1 The ground and flight tests required for qualification are listed in the table of FSTD Validation Tests. Computer generated FSTD test results should be provided for each test. The results should be produced on an appropriate recording device acceptable to the Authority. Time histories are required unless otherwise indicated in 57CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 the table of validation tests. 2.2 Approved validation data which exhibit rapid variations of the measured parameters may require engineering judgement when making assessments of FSTD validity. Such judgement should not be limited to a single parameter. All relevant parameters related to a given manoeuvre or flight condition should be provided to allow overall interpretation. When it is difficult or impossible to match FSTD to helicopter data or approved validation data throughout a time history, differences should be justified by providing a comparison of other related variables for the condition being assessed. Tolerances should be only applied in the validity domain of the parameter sensors. 2.2.1 Parameters, tolerances, and flight conditions. a. The table of FSTD validation tests in paragraph 2.3 below describes the parameters, tolerances, and flight conditions for FSTD validation. When two tolerance values are given for a parameter, the less restrictive may be used unless indicated otherwise. Where tolerances are expressed as a percentage: b. for parameters that have units of percent, or parameters normally displayed in the cockpit in units of percent (e.g. N1, N2, engine torque or power), then a percentage tolerance will be interpreted as an absolute tolerance unless otherwise specified (i.e. for an observation of 50% N1 and a tolerance of 5%, the acceptable range shall be from 45% to 55%). c. for parameters not displayed in units of percent, a tolerance expressed only as a percentage will be interpreted as the percentage of the current reference value of that parameter during the test, except for parameters varying around a zero value for which a minimum absolute value should be agreed with the Authority. d. If a flight condition or operating condition is shown which does not apply to the qualification level sought, it should be disregarded. FSTD results should be labelled using the tolerances and units specified. 2.2.2 Flight condition verification. When comparing the parameters listed to those of the helicopter, sufficient data should also be provided to verify the correct flight condition. All airspeed values should be clearly annotated as to indicated, calibrated, true airspeed, etc… and like values used for comparison. 2.2.3 Where the tolerances have been replaced by „Correct Trend and Magnitude‟ (CT&M), the FSTD should be tested and assessed as representative of the helicopter to the satisfaction of the Authority. To facilitate future evaluations, sufficient parameters should be recorded to establish a reference. For the initial qualification of FNPTs no tolerances are to be applied and the use of CT&M is to be assumed throughout. 58CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 2.2.4 For the conditions where the design of the flight controls system does not imply any difference on the rotor blade pitch positions between augmented case and unaugmented case, unaugmented case validation data are not required for the unaugmented case. A rationale is to be provided to identify which tests are not performed. 2. 3 Table of FSTD Validation Tests 2.3.1 A number of tests within the QTG have had their requirements reduced to „Correct Trend and Magnitude‟ (CT&M) for initial evaluations thereby avoiding the need for specific Flight Test Data. Where CT&M is used it is strongly recommended that an automatic recording system be used to „footprint‟ the baseline results thereby avoiding the effects of possible divergent subjective opinions on recurrent evaluation. However, the use of CT&M is not to be taken as an indication that certain areas of simulation can be ignored. It is imperative that the specific characteristics are present, and incorrect effects would be unacceptable. 2.3.2 In all cases the tests are intended for use in recurrent evaluations at least to ensure repeatability. 59CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 TABLE OF FSTD VALIDATION TESTS (Note : CT &M stands for “ Correct trend and magnitude”) FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC PERFORMANCE a) Engine Assessment (1) Start Light Off Time Ground C X X X C X X X X X Time histories of Operations ± 10% or ± 1 Rotor T T each engine from sec Brake & & initiation of start used / Not M M sequence to steady used state idle and from steady state idle to operating RPM (i) Engine Start Torque ±5% C X X X C X X X X X Tolerance to be only and Rotor Speed:± T T applied in the validity acceleration 3% & & domain of the (transient) Fuel Flow: M M engine parameter ±10% Gas sensors Generator Speed ±5% Power Turbine Speed ±5% Turbine Gas Temp. ± 30°C (ii) Steady State Torque ±3% Ground C X X X C X X X X X Present data for Idle and Rotor Speed T T both steady state Operating ±1.5% & & idle and operating RPM Fuel Flow ±5% M M RPM conditions. Conditions Gas Generator May be a snapshot Speed ±2% tests. Power Turbine Speed ±2% Turbine Gas Temp. ± 20°C (2) Power ± 10% of total Ground C X X X C X X X X X Time history of Turbine change of T T engine response to Speed Trim power turbine & & trim system speed or ± M M actuation (both directions) 0.5% rotor speed (3) Engine & Torque ± 5% Climb / C X X X C X X X X X Collective step Rotor Rotor Speed Descent T T inputs. Can be Speed ±1.5% & & conducted with Governing M M climb & descent performance tests. b) Ground Operations (1) Minimum Helicopter Ground X X X If differential braking Radius Turn turn radius ± is used, brake force 60CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC 3ft (0.Xm) or shall be set at the 20% helicopter test flight value. (2) Rate of Turn vs Turn rate Ground X X X Without use of Pedal ± 10% or 2o wheel brake Deflection or / sec nosewheel angle (3) Taxi Pitch Ground C X X X Control Position & attitude ± T Pitch Attitude during 1.5o & ground taxi for a Torque ± 3% M specific ground speed & direction, Longitudinal and density altitude Control Position ± 5% Lateral Control Position ± 5% Directional Control Position ± 5% Collective Control Position ± 5% (4) Brake Time : ± 10% Ground C X X X C C C Record data Until Effectiveness or ± 1s and T T T T full stop Distance : ± & & & & 10% or ± M M M M 30m (100ft) c) Take-off (1) All engines Airspeed ±3 kt Ground/lift C X X X C X X X X X Time history of Altitude ±20 ft off and initial T T takeoff flight path as (6.1 m) climb & & appropriate to Torque ±3% M M helicopter model Rotor Speed simulated [running ±1.5% take off for FFS Level Pitch Attitude B & FTD Level 2. ±1.5° Takeoff from a hover Bank Attitude ±2° Heading ± for FS Level C & D or 2° FTD Level 3]. Longitudinal Control For FFS Level B Position ± and FTD Level 2, 10% Lateral criteria apply only to Control those segments at Position ± airspeeds above 10% effective 61CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Directional translational lift. Control Record data to at Position ± least 200 ft (61 10% meters)AGL/Vy whichever comes Collective later Control Position ± 10% (2) One Engine See 1.c.(1) Takeoff & C X X X C X X X X X Time history of above for Inoperative initial climb T T takeoff flight path tolerances continued & & and flight as appropriate to takeoff conditions M M helicopter model simulated. Record data to at least 200 ft (61 meters) AGL/ Vy whichever comes later (3) One Engine Airspeed ±3 Ground/Ta C C X X X X X X Time history from inoperative kt Altitude ± keoff T T the take off point to rejected take 20 ft (6.1m) & & touch down. Test off Torque ±3% M M conditions near Rotor Speed: limiting ±1.5% Pitch Attitude performance ±1.5° Bank Attitude±1.5° Heading ±2° Longitudinal Control Position ± 10% LateralContr ol Position ± 10% Directional Control Position ± 10% Collective Control Position ± 10% Distance: ± 7.5% or ± 30m (100ft) d) Hover Performance 62CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Torque ±3% In Ground C X X X C X X X X X Light/heavy gross Effect T T weights. May be Pitch Attitude (IGE) & & snapshot tests. Position ± M M 5% Out of LateralContr Ground ol Effect Position ± (OGE) 5% Stability Directional augmentatio Control n on and off Position ± 5% Collective Control Position ± 5% e) Vertical Climb Performance Vertical From OGE C X X X C X X X X X Light/heavy gross Velocity ± Hover T T weights. May be 100 & & snapshot tests. fpm(0.50m/s M M ec) or 10% Directional Stability Control augmentatio Position ± n on and off 5% Collective Control Position ± 5% f) Level Flight Performance and Trimmed Flight Control Position Torque ±3% Cruise C X X X C X X X X X X Two combinations Pitch Stability T T of gross weight / cg Attitude: ± & & and two speeds Stability 1.5° Sideslip M M within the flight augmentati Angle ±2° envelope. on on or off Longitudinal Control May be snapshot Position ± tests. 5% LateralContr For FNPT Level 1 ol changes in Cg are Position ± not required 5% Directional Control Position ± 5% Collective Control 63CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Position ±5% g) Climb Performance and Trimmed Flight Control Position VerticalVelocit All engines C X X X C X X X X X X Two gross y ± 100 fpm operating T T weight/cg (0.50 m /sec) & & combinations. or 10% M M Data presented at Pitch Attitude relevant climb ±1.5° Sideslip power conditions. Angle ±2° One engine The achieved Longitudinal inoperative measured vertical Control velocity of the FSTD Position ±5% cannot be less than Lateral the appropriate Control Approved Flight Position ±5% Manual values. For FNPT Level 1 Stability Directional changes in Cg are augmentatio Control n on or off not required. Position ±5% May be snapshot Collective tests. Control Position ±5% Speed ±3kts h) Descent (1) Descent Torque ±3% At or near C X X X C X X X X X X Two gross weight/ Performance Pitch 1000 fpm T T CG combinations and trimmed Attitude (5m/sec) & & Flight Control Lateral Rate of M M For FNPT Level 1 Position Control Descent changes in Cg are Position ± (RoD) at not required. May 5% normal be snapshot tests Directional approach Control speed. Position ± Stability 5% augmentatio Collective n on or off Control Position ± 5% (2) Autorotation Vertical Steady C X X X C X X X X X X Two gross Performance Velocity ± descents T T weight/CG and trimmed 100fpm (0.50 & & combinations. Flight Control m/sec) or M M Position 10% Rotor speed Rotor Speed Stability tolerance only Lateral augmentatio applies if collective Control n on or off control position is Position ± fully down. 5% Directional Speed sweep from Control approximately 50 kt 64CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Position ±5% to at least maximum Collective glide distance Control airspeed. May be a Position ±5% series of snapshot tests i) Autorotational Entry Torque ±3% Cruise or C X X X X X X X X X Time history of Rotor speed climb T vehicle response to Airspeed ±5 & a rapid power kt M reduction to idle. If cruise, data Altitude ± should be presented 20ft (6.1m) for the maximum range airspeed. If climb, data should be presented for the maximum rate of climb airspeed at or near maximum continuous power. j) Landing (1)All engines Airspeed ±3 Approach C X X X C X X C X X X Time history of kt Altitude and landing T T T approach and ±20 ft & & & landing profile as M M M appropriate to (6.1m) helicopter model Torque ± simulated (running 3% landing for FFS Rotor Speed Level B / FTD Level Pitch 2, approach to a Attitude hover and to Lateral touchdown for FFS Control Level C & D / FTD Position ± Level 3 ). 10% Directional For FFS levels A & Control Position ± B, and FTD Levels 10% 1 and 2, & FNPT Collective Level II and Control IIIcriteria apply only Position ± to those segments 10% at airspeeds above effective translational lift. (2) One Engine See 1j(1) Approach C X X X C X X X X X Include data for Inoperative above for and T T both Category A & tolerances landing & & Category B M M Approaches & landings as appropriate to the helicopter model being simulated. 65CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC For FFS levels A & B, and FTD Levels 1 and 2, and FNPT Level II and III criteria apply to only those segments at airspeeds above effective translational lift (3) Balked See 1j(1) Approach, X X X X X X X X From a stabilized Landing/ above for one engine approach at the missed tolerances inoperative landing decision approach point (LDP) (4) Auto- Airspeed ± Approach X X C C Time history of rotational 3kts and T T autorotational Landing with Torque ±3% Touchdown & & deceleration and Touchdown Rotor Speed M M touchdown from a ±3% Altitude stabilized auto- ± 20ft (6.1m) rotational descent. Pitch Attitude Bank Attitude Heading ±5° Longitudinal Control Position ± 10% Lateral Control Position ± 10% Directional Control Position ± 10% Collective Control Position ± 10% 2. HANDLING QUALITIES a. Control System Mechanical Characteristics 1) Cyclic Breakout ± Ground, X X X X C X X X X X X Uninterrupted control 0.25 lb T sweeps. (0.112 daN) & Static Trim or 25% M This test is not required for aircraft On and Force ±0.5 hardware modular lb (0.224 controllers. Cyclic daN) or 10% Off position vs. force shall be measured at 66CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Friction the control. An alternate method acceptable to the Off Authority in lieu of the test fixture at the Stability controls would be to augmentatio instrument the FSTD n on and off in an equivalent manner to the flight test helicopter. The force position data from instrumentation can be directly recorded and matched to the helicopter data. Such a permanent installation could be used without requiring any time for installation of external devices. 2) Collective/ Breakout ± Ground, X X X X C X X X X X X Uninterrupted control Pedals 0.5 lb (0.224 Static Trim T sweeps. daN) or 10% On/Off & Friction M This test is not Force + 1.0 Off required for aircraft lb (0.448 Stability hardware modular daN) or 10% augmentat controllers. ion on/off Collective and pedal position vs. force shall be measured at the control. An alternate method acceptable to the Authority in lieu of the test fixture at the controls would be to instrument the FSTD in an equivalent manner to the flight test helicopter. The force position data from instrumentation can be directly recorded and matched to the helicopter data. Such a permanent installation could be used without 67CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC requiring any time for installation of external devices. 3) Brake Pedal ±5 lb (2.224 Ground, C X X X C X X Simulator computer Force vs daN) or 10% Static T T output results may position & & be used to show M M compliance 4) Trim System Rate ±10% Ground, X X X X C X X X X X X Tolerance applies to Rate (all Static Trim T recorded value of applicable on Friction & trim rate axes) off M 5) Control ±10% of Hover and X X X C X Control dynamics Dynamics (all time for first Cruise T for irreversible axes) zero & control systems crossing and Trim on M may be evaluated ±10 (N+1)% in a ground/static of period Friction off condition. Data thereafter ± should be for a 10% Stability augmentati normal control amplitude of on on and displacement in first off both directions in overshoot ±20% of each axis amplitude of (approximately 2nd and 25% to 50% of full subsequent throw). N is the overshoots sequential period greater than of a full cycle of 5% of initial oscillation. displacemen t ±1 overshoot 6) Free play ±0.10 in Ground, X X X X X Applies to all (2.5mm) Static controls. Friction Off b. Low Airspeed Handling Qualities (1) Trimmed Torque ±3% Translation X X X X Several airspeed Flight Pitch Attitude al Flight increments to Control Positions ±1.5° IGE. translational Bank Attitude Sideways, airspeed limits and ±2° rearward 45 kt forward. Longitudinal and Maybe a series of Control forward snapshot tests. Position ±5% Stability Lateral augmentati Control on on or off 68CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Position ±5% Directional Control Position ±5% Collective Control Position ±5% (2) Critical Torque ±3% Hover X X X X Present data for Azimuth Pitch three relative wind Attitude± Stability directions 1.5° augmentatio (including the most Bank n on or off critical case) in the Attitude±2° critical quadrant. Longitudinal Control May be a snapshot Postion +5% test. Lateral Control Precise wind Position +5% measurement is very difficult and Direction simulated wind Control obtained by Position +5% translation flight in Collective calm weather Control condition (no wind) Position is preferred in +5% order to control precisely flight conditions by using groundspeed measurement (usually GPS). In this condition, it would be more practical to realize this test with tests 2b (1) in order to ensure consistency between critical azimuth and other directions (forward, sideward and rearward) (3) Control Response (i) Longitudinal Pitch Rate Hover X X C X Step control input. +10% or + Stability T Off axis response 2/sec augmentatio & must show correct n on and off M trend for Pitch unaugmented Attitude cases. Change +10% or + 69CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC 1.5 (ii) Lateral Roll Rate Hover X X C X Step control input. + 10% or + T Off axis response Stability 3/sec & must show correct augmentatio M trend for n on and off Roll Attitude unaugmented Change + cases. 10% or + 3 (iii) Directional Yaw Rate ± Hover X X C X Step control input. 10% or ± Stability T Off axis response 2/sec augmentatio & must show correct M trend for Heading n on and off unaugmented cases. Change ± 10% or ± 2 (iv) Vertical Normal Hover X X C X Step control input. Acceleration Stability T Off axis response ± 0.1g & must show correct augmentatio M trend for n on and off unaugmented cases. c. Longitudinal Handling Qualities (1) Control Pitch Rate Cruise X X X C X Two cruise airspeeds Response Or ±2°/sec Stability T to include minimum Pitch & power required augmentatio Attitude M speed. n on and off Change Step control input. Off axis response ±10% or ± must show correct 1.5° trend for unaugmented cases (2) Static Longitudinal Cruise or X X X X C X X Minimum of two Stability Control Climb and T speeds on each Position Autorotatio & side of the trim +10% or n M speed. change from trim or + Stability May be a series of 0.25 in (6.3 augmentati snapshot tests. mm) or on on or off Longitudinal Control Force + 0.5 lb (0.224 daN) or + 10% 3) Dynamic Stability (i) Long Term ±10% of Cruise X X X C X X X X Test should include Response Calculated T three full cycles (6 Period Stability & overshoots after augmentati M input completed) or on off ±10% of that sufficient to Time to 1/2 determine time to or ½ or double amplitude, 70CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Double whichever is less. Amplitude or For non- periodic response the time ±0.02 of history should be Damping matched. Ratio (ii) Short Term ±1.5° Pitch Cruise or X X X C X X X X Two airspeeds. Response attitude or Climb T Time history to & validate short ±2°/sec Stability M helicopter response Pitch Rate augmentati due to control pulse on on and ±0.1 g off input. Check to Normal stop 4 seconds Acceleration after completion of input. (4) Manoeuvring Longitudinal Cruise or C X X X C X X Force may be a Stability Control Climb T T cross plot for Position ± & & irreversible Stability M M 10% of systems. Two augmenta change from tion on or airspeeds. trim or ± off 0.25 in (6.3 May be a series of mm) Left and snapshot tests. or right turns Approximately 30° Longitudinal and 45° bank Control attitude data Force ±0.5 should be lb (0.224 presented. daN) or ± 10% (5) Landing Gear ±1 sec Takeoff X X X X X X X X X X X Operating (Retraction) Time Approach (Extension) d. Lateral & Directional Handling Qualities. (1) Control Roll Rate ± Cruise X X X C X X X X X Two airspeeds to Response 10% or ± Stability T include one at or 3°/sec augmentati & near the minimum on on and M power required (i) Lateral Roll Attitude off speed. Step control Change ± input. Off axis 10% or ±3° response must show Cruise X X X C X X X X X correct trend for Yaw rate ± T unaugmented cases. (ii) Directional Stability 0 & 10% or 2 augmentati M Two airspeeds to /sec. Yaw on on and include one at or Attitude off near the minimum Change ± power required 0 10% or ± 2 speed. Step control input. Off axis response must show 71CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC correct trend for unaugmented cases. (2) Directional Lateral Cruise or C X X X C X X Steady heading Static Stability Control T T sideslip. Minimum of Position ± (Climb and & & two sideslip angles 10% of Descent) M M on either side of the change from trim point. Force trim or ± Stability may be a cross plot 0.25in (6.3 augmentatio for irreversible mm) , or , n on or off control systems. Lateral May be a snapshot Control Force test. ±0.5 lb (0.224 daN) or ±10% Roll Attitude ±1.5° Directional Control Position ± 10% of change from trim or ± 0.25 in (6.3 mm) or Directional Control Force ±1 lb (0.448 daN) or ± 10% Longitudinal Control Position ±10% of change from trim or ± .25in (6.3mm) (3) Dynamic Lateral and Directional Stability (i) Lateral – ±0.5 sec or ± Cruise or C X X X C C X X X X Two airspeeds. Directional 10% of Climb T T T Excite with cyclic or Oscillations Period & & & pedal doublet. Test Stability M M M should include six full ±10% of Time augmentatio cycles (12 to ½ or n on and off overshoots after Double Amplitude or input completed) or ± that sufficient to .02 of determine time to ½ Damping or double amplitude, Ratio ±20% whichever is less. or ±1 sec of For non-periodic Time response, time Difference history should be between matched. 72CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC peaks of Bank and Sideslip (ii) Spiral Stability Correct trend Cruise or C X X X C C X X X X Time history of on Bank - ±2° Climb T T T release from pedal or ±10% in 20 & & & only or cyclic only sec Stability M M M turns in both augmentatio directions. n on and off Terminate check at zero bank or unsafe attitude for divergent cases. (iii)Adverse / Correct trend Cruise or C x x x C X Time history of initial Proverse Yaw on side slip Climb T T entry into cyclic only ±2° Stability & & turns in both augmentatio M M directions. Use n on and off moderate cyclic input rate. 3. ATMOSPHERIC MODELS (1) A test to N/A Take-off, X X X X X X X X X X demonstrate Cruise and turbulence Landing models (2) Tests to X X X X demonstrate other atmospheric models to support the required training 4. MOTION SYSTEM**** a. Motion Envelope (1) Pitch N/A (i) Displacement ± 200 X X ± 250/ X X (ii) Velocity ± 150 /sec X X ±20o /sec X X (iii)Acceleration ± 750/sec X X ±100o/sec X X (2) Roll N/A (iv)Displacement ± 200 X X ± 250/ X X (i) Velocity 73CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC ± 150/sec X X ±20o/sec X X (iii) Acceleration ± 750/sec X X ±100o/sec X X (3) Yaw N/A (i)Displacement ± 250/ X X X (ii) Velocity ± 150 /sec X ±20o /sec X X (iii) Acceleration ± 750/sec X X X ±100o/sec (4) Vertical N/A (i) Displacement ± 22 in X X ± 34 in X X (ii) Velocity ± 16 in/sec X X + 24 in / sec X X (iii) Acceleration ± 0.6g X X ±0.8g X X (5) Lateral N/A (i) Displacement ± 26 in X ± 45 in X X (ii) Velocity ± 20 in/sec X + 28 in / sec X X (iii) Acceleration ± 0.4g X ±0.6g X X (6) Longitudinal N/A (i) Displacement ± 27 in X ± 34 in X X (ii) Velocity ± 20 in/sec X + 28 in / sec X X (iii) Acceleration ± 0.4g X ±0.6g X X (7) Initial N/A All relevant rotational 74CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Rotational axes Acceleration Rate All Axes + X X 225/sec2/sec 300/sec2/sec X X (8) Initial Linear Acceleration Rate (i) Vertical ± 4g X X ±6g X X (ii) Lateral ± 2g X ±3g X X (iii) Longitudinal ± 2g X ±3g X X b. Phase N/A X X X All six axis Frequenc Amplitude y Deg Ratio Db Response Band, Hz 0.1 to- 1.0 0 to -20 ± 2 1.1 to 3.0 0 to -40 ± 4 c. Leg Balance 1.5 deg N/A X X X The phase shift or 0.02g or between a datum Parasitic 3deg/sec² jack & any other Acceleration (peak) jack shall be measured using a heave (vertical) signal of 0.5hz at ± 0.25g The acceleration in the other five axes should be measured using a heave (vertical) signal of 0.5hz at ±0.1g d. Turn Around 0.05g X X X The motion base shall be driven sinusoidally in heave through a displacement of 6 in (150 mm) peak to peak at a frequency of 0.5Hz. Deviation from the desired sinusoidal acceleration shall 75CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC be measured e.Characteristic Correct trend vibrations/buff refers to a et comparison of +3 / -6db or ± On ground vibration (1) Vibration- 10% of (idle Flt Nr); X amplitudes Tests to nominal between different Low & High include1/Rev vibration level manoeuvres. E.g. speed and n/Rev in flight cruise If the 1/rev transition to vibrations & correct vibration where n is the trend (see & from amplitude in the number of comment) hover; helicopter is rotor blades Level flight; higher during Climb/desce steady state turns nt (including than in level flight vertical this increasing climb; trend shall be Auto- demonstrated in rotation; the simulator. Steady Turns (2) Buffet +3 / -6db or ± On ground The recorded test A test with 10% of and in flight results for recorded results nominal X characteristic is required for vibration level buffets should characteristic in flight cruise allow the checking buffet motion & correct which can be trend (see of relative sensed in the comment) amplitude for cockpit different frequencies. For atmospheric disturbance, general purpose models are acceptable which approximate demonstrable flight test data f. Motion Cue N/A X X X Repeatability 5. VISUAL SYSTEM (Note: Refer to the table of functions & subjective tests for additional visual tests) a. Visual Near end. Trimmed in X X X X Visual Ground Ground The lights the landing Segment. This test Segment (VGS) computed to configuratio is designed to be visible n at 30 m assess items should be (100 ft) impacting the visible in the wheel height accuracy of the FSTD. above visual scene touchdown presented to a pilot Far end : ± zone at DH on an ILS 20% of the elevation on approach. Those computed glide slope items include VGS at a RVR 76CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC setting of 1) RVR, 300 m (1 000 ft) or 2) Glideslope (G/S) 350 m (1 and localizer 200 ft) modeling accuracy Static at 200 (location and ft (61m) slope) for an ILS, landing gear height 3) For a given above weight, touchdown configuration and zone on speed glide slope representative or with 550 a point within the metres or helicopter‟s 1805ft RVR operational envelope for a nominal approach and landing. Visual Ground X X X X X If non- Segment (VGS) homogenous fog is used, the vertical variation in horizontal visibility should be described and be included in the slant range visibility calculation used in the VGS computation. The downward field of view may be limited by the aircraft structure or the visual system display. whichever is the less. b. Display System Tests 1. (a) Continuous Continuous Not X Field of view cross-cockpit visual field of Applicable should be visual field of view providing measured using a view each pilot with visual test pattern 180º filling the entire horizontal and visual scene (all 60º vertical channels) field of view. considering of a Horizontal matrix of black and FOV: Not less white 5squares 77CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC than a total of white 5squares. 176º Installed alignment (including not should be less than confirmed in a 75º measured Statement of either side of Compliance. the centre of the design eye point). The 75minimums allows an offset Vertical FOV: either side of the Not less than horizontal field of a total of 56 º view if required for measured the intended use. from the pilot‟s and co-pilot‟s eye point. 1 (b) Continuous Continuous Not X X X Field of view cross-cockpit visual field of Applicable should be visual field of view measured using a view providing visual test pattern each pilot filling the entire with 150º visual scene (all horizontal and channels) 60º vertical considering of a field of view. matrix of black and Horizontal white 5squares. FOV: Not less Installed alignment than a total of should be 146º confirmed in a (including not Statement of less than 60º Compliance. measured either side of The 60minimums the centre of allows an offset the design eye point). either side of the horizontal field of Vertical FOV: view if required for Not less than the intended use. a total of 56 º measured from the pilot‟s and co- pilot‟s eye point. 1. (c) Continuous Not X X X X Field of view should Continuous visual field of Applicable be measured using a cross-cockpit view visual test pattern 78CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC visual field of providing filling the entire view each pilot visual scene (all with 150º channels) horizontal and considering of a 40º vertical matrix of black and field of view. white 5squares. Installed alignment Horizontal should be confirmed FOV: Not less in a Statement of than a total of 146º Compliance. (including not less than 60º The 60minimums measured allows an offset either side of either side of the the centre of horizontal field of the design view if required for eye point). the intended use. Vertical FOV: Not less than a total of 36 º measured from the pilot‟s and co- pilot‟s eye point. 1. (d) Visual field Visual system Not X of view providing Applicable each pilot with 75º horizontal and 40º vertical field of view Visual system X providing each pilot with 45º horizontal and 30º vertical field of view 2. Occulting Demonstratio Not X X X X X X X Demonstrate n model Applicable 10 levels of occulting through each channel of the system 3. System 5” even Not X X X X X X X X X System geometry geometry angular Applicable should be measured spacing within using a visual test +1as pattern filling the 79CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC measured entire visual scene from either (all channels) pilot eye- consisting of a matrix point, and of black and white 5 within 1.5for squats with light adjacent points at the squares. intersections. The operator should demonstrate that the angular spacing of any chosen 5 square and the relative spacing of of adjacent squats are within the stated tolerances. The intent of this test is to demonstrate local linearity of the displayed image at either plot eye-point. 4. Not less than X X X X X X X Surface contrast SurfaceContra 5:1. ratio should be st Ratio Demonstratio measured using a n model raster drawn test pattern filling the entire visual scene (all channels). The test pattern should consist of black and white squares, no larger than 10 degrees and no smaller than 5per square with a white square in the centre in the centre of each channel. Measurement should be made on the centre bright square for each channel using a 1spot photometer. This value should have a minimum brightness of 7 cd/m2 (2 foot- 80CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC lamberts). Measures any adjacent dark squares. The contrast ratio is the bright square value divided by the dark square value. Note : During contrast ratio testing, FSTD aft-cab and flight deck ambient light levels should be zero. 5. Highlight Not less than Not X X Highlight brightness Brightness 20 cd/m2 (6 Applicable should be measured foot- by maintaining the Lamberts) full test pattern from the described in display measured paragraph 5.b 3 at the design above, eye point superimposing a Not less than X X X X X highlight on the 17 cd/m2 (5 centre white square foot- of each channel and Lamberts) measuring the from the display brightness. measured Lightpoints are not at the design acceptable. Use of eye point calligraphic capabilities to enhance raster brightness is acceptable. 6. Vernier Not greater Not X X X X X X X Vernier resolution Resolution than 3 arc Applicable should be minutes demonstrated by a test of objects shown to occupy the required visual angle in each visual display used on a scene from the pilot‟s eye-point. 81CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC 7. Light point Not greater Not X X X Lightpoint size Size than 6 arc Applicable should be measured minutes using a test pattern consisting of a centrally located single row of lightpoints reduced in length until modulation is just discernible in each visual channel. Not greater Not X X X X A row of 40 lights in than 8 arc Applicable the case of 6 arc minutes minutes (30 lights in Demonstratio the case of 8 arc n model minutes) will form a 4° angle or less. 8. Light point Not less than Not X X X Lightpoint contrast Contrast 25:1 applicable ratio should be Ratio Not less than X X X X measured using a 5:1Demonstra test pattern tion model demonstrating a1º area filled with lightpoints (i.e. lightpoint modulation just discernible) and should be compared to the adjacent background. Note. During contrast ratio testing, FSTD aft-cab and flight deck ambient light levels should be zero 6 FSTD SYSTEMS a Visual, Motion and Cockpit Instrument Response (1) Transport 200 X X One test is required Delay milliseconds or in each axis (Pitch, less after Roll & Yaw) control movement X X X X X X 150 milliseconds or less after X X X control movement 82CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC 100 milliseconds or less after control movement (1) Transport This test should Delay measure all the delay encountered by a step signal migrating from the pilot‟s control through the control loading electronics and interfacing through all the simulation software modules in the correct order, using a handshaking protocol, finally through the normal output interfaces to the motion system (where applicable), to the visual system and instrument displays. A recordable start time for the test should be provided by a pilot flight control input. The test mode should permit normal computation time to be consumed and should not alter the flow of information through the hardware/ software system. The Transport Delay of the system is then the time between control input and the individual hardware (systems) 83CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC responses. It need only be measured once in each axis, being independent of flight conditions. Visual change may start before motion response but motion acceleration must occur before completion of visual scan of first video field that contains different information. Latency (2) Visual, motion 150 Climb, X X One test is required (where fitted), milliseconds or Cruise in each axis (pitch, Instrument less after and roll. and yaw) for System response helicopter Descent each of the flight to an abrupt pilot response‟ conditions, compared controller input, to helicopter data. compared to helicopter Visual change may response for a start before motion similar input. response but motion acceleration must occur before completion of visual scan of first video field that contains different information Latency 100 Climb, X X X The test to (continued) milliseconds or Cruise, determine less after Descent compliance should helicopter and Hover include response (Hover simultaneously FFS only) recording the output from the pilot's cyclic, collective and pedals, the output from an accelerometer attached to the motion system platform located at an acceptable location near the pilot's seats (where applicable), the output from the 84CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC visual system display (including visual system delays), and the output signal to the pilot's attitude indicator or an equivalent test approved by the Authority. The test results in a comparison of a recording of the simulator's response with actual helicopter data b Sound (1) Realistic Not X Statement of engine and applicable Compliance or rotor sounds demonstration of representative sounds (2) Establish Not On ground X X X X X X X X Rest results should amplitude & applicable all engines show a comparison frequency of on and of the amplitude & flight deck Hover and frequency content of sounds Straight the sounds against and Level data recorded at the flight initial FSTD qualification. NO reference data are required for initial FSTD qualification. (2) Establish All tests in this amplitude & section should be frequency of presented using an flight deck unweighted 1/3- sounds octave band format from band 17 to42 (50 Hz to 16 kHz). A minimum 20 second average should be taken at the location corresponding to the Helicopter data set. The Helicopter and flight simulator results should be produced using comparable 85CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC data analysis techniques. (i) Ready for ± 5 dB per Ground X Normal condition engine start 1/3 octave prior to engine start. band The APU should be on if appropriate. (ii) All engines at ± 5 dB per Ground X Normal condition idle 1/3 octave prior to lift- off. band a) rotor not turning (If applicable) b) rotor turning (iii) Hover ± 5 dB per Hover X 1/3 octave band (iv) Climb ± 5 dB per En-route X Medium altitude. 1/3 octave climb band (v) Cruise ± 5 dB per Cruise X Normal cruise 1/3 octave configuration. band (vi) Final ± 5 dB per Landing X Constant airspeed, approach 1/3 octave gear down. band (3) Special Not C Special cases Applicable T identified as Cases & particularly M significant to the pilot, important in training, or unique to a specific helicopter type or variant. (4) Flight Initial X Results of the Simulator evaluation: background noise at Background not initial qualification noise applicable. should be included in the QTG Recurrent document and evaluation: ± approved by the 3dB per 1/3 qualifying authority. octave band The simulated compared to sound will be initial evaluated to ensure evaluation that the background noise does not interfere with training. The measurements are to be made with the simulation running, the sound muted and a dead cockpit. (5) Frequency Initial X X Only required if the 86FLIGHT FFS LEVEL FTD LEVEL FNTP LEVEL COMPLIANCE TESTS TOLERANCE CONDITIONS A B C D 1 2 3 I II III MCC Response evaluation: results are to be not used during applicable. recurrent evaluations .The Recurrent results shall be evaluation: acknowledged by the cannot authority at exceed ± 5 initial qualification. dB on three consecutive bands when compared to initial evaluation and the average of the absolute differences between initial and recurrent evaluation results cannot exceed 2 dB. 86CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC a PREPARATION FOR FLIGHT Pre-Flight: Accomplish a functions check of all switches, X X X X X X X indicators, systems and equipment at crew members and instructors stations and determine that the flight deck design and functions are identical to that of the helicopter within the scope of simulation. X X X X Pre-Flight: Accomplish a functions check of all switches, indicators, systems, and equipment at all crew members‟ and instructor‟s stations and determine that the flight deck design and functions represents those of a helicopter b SURFACE OPERATIONS (1) Engine Start X (a) Normal Start X X X X X X X X X X (b) Alternate start procedures X X X X X X X (c) Abnormal starts and shutdowns (hot start, hung start, fire, etc) X X X X X X X X X X X (2) Rotor start/engagement and acceleration (a) Rotor start/engagement and acceleration X X X X X X X X X X X (b) Ground resonance (if applicable on type). X X X X (3) Ground taxi (wheeled aircraft only) (a) Power/cyclic input X X X (b) Collective lever/cyclic friction X X X (c) Ground handling X X X 87CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (d) Brake operation X X X X (e) Tail-/nosewheel lock operation X X X (f) Other X X X c HOVER (1) Liftoff X X X (2) Hover X X X X X X X X (3) Instrument response (a) Engine instruments X X X X X X X X (b) Flight instruments X X X X X X X X X X (4) Hovering turns X X X X X X X (5) Hover power checks (a) In ground effect (IGE) X X X X X X X X (b) Out of ground effect (OGE) X X X X X X X X (6) Anti-torque effect X X X X X X X X (7) Abnormal/emergency procedures: (a) Engine failure(s) X X X X X X X X (b) Fuel governing system failure X X X X X X X X (c) Hydraulic system failure X X X X X X X X 88CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (d) Stability system failure X X X X X X X X (e) Directional control malfunctions X X X X X X X X (f) Other (8) Crosswind/tailwind hover d AIR TAXI/TRANSIT (1) Forward X X X X X X X X (2) Sideways X X X X X X X X (3) Rearward X X X X X X X X e TAKE-OFF (1) Cat. B or single engine helicopters (a) Normal X (I) From hover X X X X X X X (II) Crosswind/tailwind X X X X X X X X (III) MTOM X X X X X X X X (IV)Confined area X X X X X X (V) Slope X X X X X X (VI)Elevated heliport/helideck X X X X X X 89CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (VII) Vertical X X X (b) abnormal / emergency procedures (I) Engine failure during take-off (If single engine, up to initiation X X X X X X X X of the flare) (II) Forced landing (If single engine, up to initiation of the X X X X X X X X flare) (2) Cat A operation for all certified profiles X X X X X X X X Take-off with engine failure (i)engine failure prior to TDP X X X X X X X X (ii) engine failure at or after TDP X X X X X X X X X f CLIMB (1) Cat.B or single engine helicopters (a) Clear area X X X X X X X X X X X (b)Obstacle clearance X X X X X X X X X (c)Vertical X X X X X X X X (d) Engine failure X X X X X X X X X (2) Cat.A operation for all certified profiles with engine failure up to X X X X X X X X X 300m (1000ft) above the level of the heliport g CRUISE (1)Performance characteristics X X X X X X X X X X (2)Flying qualities X X X X X X X X X X X 90CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (3)Turns (a) Turns at Rate 1 and 2 X X X X X X X X X X b) Steep Turns X X X X X X X X X X (4)Acceleration and decelerations X X X X (5)High airspeed vibration cues X X X X (6)Abnormal/emergency procedures (a) Engine fire X X X X X X X X X (b) Engine failure X X X X X X X X X (c) Inflight engine shutdown and restart X X X X X X X X X (e) Hydraulic failure X X X X X X X X X (f) Stability system failure X X X X X X X X X (g) Directional control malfunction X X X X X X X X X (h) Rotor vibration cues X X X X (I) Other X X X X X X h DESCENT (1) Normal X X X X X X X X X X X (2) Maximum rate X X X X X X X X X X (3) Autorotative (until flare initiation) (a) Straight in X X X X X X X X 91CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (b) With turn X X X X X X X X i VISUAL APPROACHES (1) Cat.B or single engine helicopters (a) Approach (i) Normal X X X X X X X X X (ii) Steep X X X X X X X X X (iii) Shallow X X X X X X X X X (iv) Vertical X X X X X X X X X (b) Abnormal and emergency procedures: (i) One engine inoperative (ii) Fuel governing failure X X X X X X X X X (iii) Hydraulics failure X X X X X X X X X (iv) Stability system failure X X X X X X X X X (V) Directional control failure X X X X X X X X X (VI) Autorotation X X X X X X X X (VII) Other X X X X X X (c) Balked landing (I) All engines operating X X X X X X X X X (II) One or more engines inoperative X X X X X X X X X (2) Cat.A operation for all certified profiles (a) from 300m (1000ft) above the level of the heliport to or after X X X X X X X X X LDP j INSTRUMENT APPROACHES 92CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC Only those instrument approach tests relevant to the simulated helicopter type or system(s) and MCC training should be selected from the following list. (1) Non-precision (a) All engines X X X X X X X X X X operating (b) One or more engines inoperative X X X X X X X X X X (c) Approach procedures: (i) NDB X X X X X X X X X X (ii) VOR/DME, RNAV X X X X X X X X X X (iii) ARA (Airborne radar approach) X X X X X X X X X X (iv) GPS X X X X X X X X X X (v) Other X X X X X X X X X X (d) Missed approach (i) All engines operating X X X X X X X X X X (ii) One or more engines inoperative X X X X X X X X X X (ii) Auto-pilot failure X X X X X X X X X X (2) Precision (a) All engines operating X X X X X X X X X X (b) One or more engines inoperative X X X X X X X X X X (c) Approach procedures: X X X X X X X X X X (i) DGPS X X X X X X X X X X (ii) ILS X X X X X X X X X X  Manual without Flight Director, • Manual with Flight Director • Auto pilot coupled 93CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC • CAT I  CAT II (iii) Other X X X X X X X X X X (d) Missed approach (i) All engines operating X X X X X X X X X X (ii) One or more engines inoperative X X X X X X X X X X (iii) Auto pilot failure X X X X X X X X X X k APPROACH TO LANDING AND TOUCHDOWN (1) Cat B or single engine helicopters (a) Normal approach (i) To a hover X X X X X X X X (ii) Elevated heliport/helideck X X X X X X (iii) Confined area X X X X X X (iv) Crosswind/tailwind X X X X X X X X (v) Other X X X X X X X X (b) Touchdown (i) From a hover X X X X X X X X (ii) Running X X X X X X X X (iii) Slope X X X X (c) Abnormal and emergency procedures during approach to landing and touchdown 94CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (i) One engine inoperative X X X X X X X X X (ii) Fuel governing failure X X X X X X X X X (iii) Hydraulics failure X X X X X X X X X (iv) Stability system failure X X X X X X X X X (v) Directional control failure X X X X X X X X X (vi) Autorotation X X X X X X X X X (vii) Other X X X X X X X X X (2) Cat. A operation for all certified profiles Landing with engine failure (i) engine failure prior to or at LDP X X X X X X X X (ii) engine failure at or after LDP X X X X X X X X l ANY FLIGHT PHASE (1) Helicopter and powerplant systems operation (As applicable) (a) Air conditioning X X X X X X X X X X (b) Anti-icing/de-icing X X X X X X X X X X (c) Auxiliary powerplant X X X X X X X X X X (d) Communications X X X X X X X X X X (e) Electrical X X X X X X X X X X (f) Lighting systems (internal and external) X X X X X X X X X X (g) Fire and smoke detection and suppression X X X X X X X X X X (h) Stabilizer X X X X X X X X X X (i) Flight controls/antitorque systems X X X X X X X X X X (j) Fuel and oil X X X X X X X X X 95CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (k) Hydraulic X X X X X X X X X X (l) Landing gear X X X X X X X X X X (m) Power plant X X X X X X X X X X (n) Transmission systems X X X X X X X X X X (o) Rotor systems X X X X X X X X X X (p) Flight control computers X X X X X X X X X X (q) Stability and control augmentation systems (SAS) X X X X X X X X X X (r) Voice activated systems X X X X X X X X X X (s) Other X X X X X X X X X X (2) Flight management and guidance systems (as applicable) (a) Airborne radar X X X X X X X X X X (b) Automatic landing aids X X X X X X X X X X (c) Autopilot X X X X X X X X X X (d) Collision avoidance systems (GPWS, TCAS,…) X X X X X X X X X X (e) Flight data displays X X X X X X X X X X (f) Flight management computers X X X X X X X X X X (g) Head-up displays X X X X X X X X X X (h) Navigation system X X X X X X X X X X (i) NVG X X X X X X X X X X (j) Other X X X X X X X X X X (3) Airborne procedures (a) Quickstop X X X X X X X (b) Holding pattern X X X X X X X X X X (c) Hazard avoidance (GPWS, TCAS, Weather radar, …) as X X X X X X X applicable, except for Weather Radar required for MCC training in FNPT. 96CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (d) Retreating blade stall recovery (As applicable) X X X X X X X X (e) Rotor mast bumping (As applicable) X X X X X X X X X (f) Vortex ring X X X X X X X X m ENGINE SHUTDOWN AND PARKING (1) Engine and systems operation X X X X X X X X X X X (2) Parking brake operation X X X X X X X X X X (3) Rotor brake operation X X X X X X X X X X (4) Abnormal and emergency procedures X X X X X X X X X X (5) Other X X X X X X X X X X n MOTION EFFECTS (1) Runway rumble, oleo deflections, effects of groundspeed and X X X uneven surface haracteristics (2) Buffet due to translational lift X X X (3) Buffet during extension and retraction of landing gear X X X (4) Buffet due to high speed and retreating blade stall X X X (5) Buffet due to vortex ring X X X (6) Representative cues resulting from touchdown X X X (7) Rotor(s) vibrations (motion cues) X X X X (8) Translational lift X X X (9) Loss of anti-torque device effectiveness X X X o SOUND SYSTEM Significant helicopter noises should include: (1) Engine, rotor and transmission to a comparable level found in the X X X X X X X X X X X 97CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC helicopter. (2) Sounds of a crash should be related to a logical manner to X X X X X X X X X landing in an unusual attitude or in excess of structural limitations of the helicopter. (3) Significant flight deck sounds and those which result from pilot‟s X X X X X X X X X X actions. p SPECIAL EFFECTS (1) Effects of icing X X X X X X X (a) Airframe X X X X X X X (b) Rotors X X (2) Effects of rotor contamination. q VISUAL SYSTEM (1) Accurate portrayal of environment relating to simulator X X X X X X X X X attitudes and position. (2) Heliports (a)The distances at which heliport features are visible should not be less than those listed below. Distances are measured from the FATO centre to a helicopter aligned with the FATO approach direction on an extended 3-degree glideslope. (i) Heliport definition, strobe lights, approach lights from 8km X X X X X X X X X (ii) Visual approach Aids and FATO/LOF edge lights should X X X X X X X X X be visible from 5km through approach angles up to 12 degrees (iii) FATO/LOF edge lights and taxiway definition from 3km X X X X X X X X X 98CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (iv)FATO and TLOF markings within range of landing lights X X X X X X X X X for night scenes (v) FATO and TLOF markings as required by surface X X X X X X X X X resolution on day scenes (b) At least three different heliport scenes which should be: (i) an airport X X X X X X X X X (ii) a surface level confined area and X X X X X X (iii) an elevated heliport X X X X X X (c) Representative heliport scene content including the following: (i) Surfaces and markings on runways, heliport, taxiways and X X X X X X X X X ramps (ii) Lighting for the FATO/TLOF, visual approach aids and X X X X X X X X X approach lighting of appropriate colours (iii) Heliport perimeter and taxiway lighting X X X X X X X X X (iv) Ramps and terminal buildings and vertical objects which X X X X X X X X X correspond to the operational requirements of an operator‟s LOFT scenario. (v) The directionality of strobe lights, approach lights, runway X X X X X X X X X edge lights, visual landing aids, runway centre line lights, threshold lights, and touchdown zone lights on the runway of intended landing should be realistically replicated (3) Representative visual effect of helicopter external lighting in X X X X X X X X reduced visibility, such as reflected glare, to include landing lights, strobes, and beacons 99CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (4) Instructor controls of the following: (a) Cloud base/cloud tops; X X X X X X X X X (b) Visibility in kilometres/nautical miles and RVR in X X X X X X X X X meters/feet; (c) Airport/heliport selection; X X X X X X X X X (d) Airport/heliport lighting; X X X X X X X X X (e) ground and flight traffic. X X X X X (5) Visual system compatibility with aerodynamic programming X X X X X X X X X (6) Visual cues to assess sink rate displacements, rates and height X X X X X X X X AGL during landings (e.g. runways/heliports, taxiways, ramps and terrain features). (7) visual scene capability. (a) Twilight and night X X (b) Twilight, night and day X X X X X X X (8) General terrain characteristics. X X X X X X X Below 5000ft present realistic visual scene permitting navigation by sole reference to visual landmarks. Terrain contouring should be suitably represented. (9) At and below 610m (2000ft) height above the airport/heliport and within a radius of 16 101CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC kilometres (9NM) from the airport/heliport, weather representations, including the following; (a) Variable cloud density X X (b) Partial obscuration of ground scenes; the effect of a scattered X X X X X X to broken cloud deck (c) Visual cues of speed through clouds X (d) Gradual break out X X X X X X (e) Visibility and RVR measured in terms of distance. X X X X X X X X X (f) Patchy fog X X (g) The effect of fog on airport/heliport lighting. X X X X X X (10) A capability to present ground and air hazards such as another X X X aircraft crossing the active runway and converging airborne traffic (11) Operational visual scenes which provide a cue rich environment X X X X X X sufficient for precise low airspeed and low altitude manoeuvring and landing. (12) Operational visual scenes which portray representative physical X relationships known to cause landing illusions such as short runways, landing approaches over water, uphill, downhill and sloping landing areas, rising terrain on the approach path, and unique topographic features Note - Illusions may be demonstrated at a generic airport or specific aerodrome. 102CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (13) Special weather representations of light, medium, heavy X precipitation and lighting near a thunderstorm on takeoff, approach and landing at and below an altitude of 610m (2000 feet) above the airport/heliport surface and within a radius of 16 kilometres (9 NM) from the airport/heliport. (14)Wet and snow-covered landing areas including runway/heliport X lighting reflections for wet, partially obscured lights for snow or suitable alternative effects. (15) The effects of swell and wind on a 3 dimensional ocean model X should be simulated. X (16) The effects of own helicopter downwash upon various surfaces such as snow, sand, dirt and grass should be simulated including associated effects of reduced visibility. X X X X X X X X X (17)Realistic colour and directionality of airport/heliport lighting. (18)The visual scene should correlate with integrated helicopter X X X X X systems, where fitted (e.g. terrain, traffic and weather avoidance systems and Head-up Guidance System (HGS) (For FTD and FNPT may be restricted to specific geographical areas.) Weather radar presentations in helicopters where radar information is presented on the pilot‟s navigation instruments. Radar returns should correlate to the visual scene. X X (19) Dynamic visual representation of rotor tip path plane including effects of rotor start up and shut down as well as orientation of the rotor disc due to pilot control input. 103CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 FUNCTIONS AND SUBJECTIVE TESTS FF FT FNP S D T A B C D 1 2 3 I II III MCC (20) To support LOFT, the visual system should provide smooth X X X X transition to new operational scenes without flight through clouds. (21) The visual system should provide appropriate height and 3-D X X X X X X X object collision detection feedback to support training. (22) Scene quality (a) surfaces and textural cues should be free from distracting X X X X X X X X quantization (aliasing) (b) the system light points should be free from distracting jitter, X X smearing or streaking (c ) system capable of six discrete light step controls (0-5) X X X X X X X X X 104CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 APPENDIX D FORM CA 2002H GOVERNMENT OF INDIA Application DIRECTOR GENERAL OF CIVIL AVIATION for Evaluation of Flight Simulator 1. (a) Name of Simulator operator (b) Address (c) Location (d) Phone (e) Fax: (f) e-mail: 2. Reason for Submission: Initial / Upgrade 3. Name of simulator manufacturer 4. Type of Simulator 5. Identification number of simulator 6. Helicopter being simulated (a) model (b) series 7. Engine (a) model (b) Series (c) data revision 8. Level of qualification requested A / B / C / D OA /OB / OC / OD 9. Simulator Computer Identification 10. Date of Simulator manufacture 11. Aerodynamic data revision 12. Flight control data revision 13. Motion system (a) type (b) manufacturer 14. Details of visual system manufacturer 15. List of all reference source data 104CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 16. Recording procedures and equipment required for the validation tests 17. Glossary of terms and symbols used 18. Dates for the proposed evaluation 19. (a) Tentative date for submission of QTG along with (b) List of outstanding QTG tests are outstanding (to be submitted not later than 30 days prior to proposed evaluation) The following: 20. Name and Qualification of Manager (Quality System) 21. Names & qualification of simulator evaluation team) 22. No. and names of Qualified Simulator personnel available. 23. Existing DGCA Authority/Approval if any. Amount : Rs …………….. 24. Details of fees remitted DD No. & Date No : ……..…………… 25. The simulator has been assessed by the evaluation team and it conforms to the helicopter cockpit configuration of helicopter type ……………and that the simulated systems and sub-systems function equivalently to those in that helicopter. The team has also assessed the performance and the flying qualities of the simulator and finds that it represents the designated helicopter. (to be submitted not later than 7 days prior to proposed evaluation) Signature of the applicant : ……………………………………….. 26. Date : ……………. Name of the applicant : …………………………………….. Note 1. For initial qualification testing of flight simulators the helicopter manufacturer Validation flight test data is preferred. Data from other sources may be used, subject to review and concurrence by the DGCA. Note 2. SOCs should refer to the sources of information and show compliance to explain how the referred material is used, applicable mathematical equations, parameter values, and conclusion reached. Note 3. Qualification in items 21 and ,22, imply the designation of the evaluation team personnel such as pilot examiner/instructor/ check pilot/ simulator engineer as applicable. 105CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 APPENDIX E QUALITY SYSTEM 1 Introduction 1.1 In order to show compliance with this CAR, an FSTD operator should establish his Quality System in accordance with the instructions and information contained in the following paragraphs. 2 General 2.1 Terminology a. The terms used in the context of the requirement for an FSTD operator‟s Quality System have the following meanings: (i) Accountable Manager. The person acceptable to the Authority who has corporate authority for ensuring that all necessary activities can be financed and carried out to the standard required by the Authority, and any additional requirements defined by the FSTD operator. (ii) Quality Assurance. All those planned and systematic actions necessary to provide adequate confidence that specified performance, functions and characteristics satisfy given requirements. (iii) Quality Manager. The manager, acceptable to the Authority, responsible for the management of the Quality System, monitoring function and requesting corrective actions. 2.2 Quality Policy 2.2.1 An FSTD operator should establish a formal written Quality Policy Statement that is a commitment by the Accountable Manager as to what the Quality System is intended to achieve. The Quality Policy should reflect the achievement and continued compliance with this CAR together with any additional standards specified by the FSTD operator. 2.2.2 The Accountable Manager is an essential part of the FSTD qualification holder‟s organisation. With regard to the above terminology, the term „Accountable Manager‟ is intended to mean the Chief Executive/President/Managing Director/General Manager etc. of the FSTD operator‟s organisation, who by virtue of his position has overall responsibility (including financial) for managing the organisation. 2.2.3 The Accountable Manager will have overall responsibility for the FSTD qualification holder‟s Quality System including the frequency, format and structure of the internal management evaluation activities as prescribed in paragraph 4.9 below. 2.3 Purpose of the Quality System 2.3.1 The Quality System should enable the FSTD operator to monitor compliance 106CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 with this CAR, and any other standards specified by that FSTD operator, or the Authority, to ensure correct maintenance and performance of the device. 2.4 Quality Manager 2.4.1 The primary role of the Quality Manager is to verify, by monitoring activity in the fields of FSTD qualification, that the standards required by the Authority, and any additional requirements defined by the FSTD operator, are being carried out under the supervision of the relevant Manager. 2.4.2 The Quality Manager should be responsible for ensuring that the Quality Assurance Programme is properly established, implemented and maintained. 2.4.3 The Quality Manager should: a. Have direct access to the Accountable Manager; b. Have access to all parts of the FSTD operator‟s and, as necessary, any sub- contractor‟s organisation. 2.4.4 The posts of the Accountable Manager and the Quality Manager may be combined by FSTD operators whose structure and size may not justify the separation of those two posts. However, in this event, Quality Audits should be conducted by independent personnel. 3 Quality System 3.1 Introduction 3.1.1 The FSTD operator‟s Quality System should ensure compliance with FSTD qualification requirements, standards and procedures. 3.1.2 The FSTD operator should specify the structure of the Quality System. 3.1.3 The Quality System should be structured according to the size and complexity of the organisation to be monitored. 3.2 Scope 3.2.1 As a minimum, the Quality System should address the following: a. The provisions of this CAR. b. The FSTD operator‟s additional standards and procedures. c. The FSTD operator‟s Quality Policy. d. The FSTD operator‟s organisational structure. e. Responsibility for the development, establishment and management of the Quality System. f. Documentation, including manuals, reports and records. g. Quality Procedures. h. Quality Assurance Programme. i. The provision of adequate financial, material and human resources. j. Training requirements for the various functions in the organisation. 3.2.2 The Quality System should include a feedback system to the Accountable Manager to ensure that corrective actions are both identified and promptly addressed. The feedback system should also specify who is required to rectify 107CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 discrepancies and non-compliance in each particular case, and the procedure to be followed if corrective action is not completed within an appropriate timescale. 3.3 Relevant Documentation 3.3.1 Relevant documentation should include the following: a. Quality Policy. b. Terminology. c. Reference to specified FSTD technical standards. d. A description of the organisation. e. The allocation of duties and responsibilities. f. Qualification procedures to ensure regulatory compliance. The Quality Assurance Programme, reflecting: (i) Schedule of the monitoring process. (ii) Audit procedures. (iii) Reporting procedures. (iv) Follow-up and corrective action procedures. (v) Recording system. (vi) Document control. 4. Quality Assurance Programme 4.1 Introduction 4.1.1 The Quality Assurance Programme should include all planned and systematic actions necessary to provide confidence that all maintenance is conducted and all performance maintained in accordance with all applicable requirements, standards and procedures. 4.1.2 When establishing a Quality Assurance Programme, consideration should, at least, be given to the paragraphs 4.2 to 4.9 below. 4.2 Quality Inspection 4.2.1 The primary purpose of a quality inspection is to observe a particular event/action/document etc., in order to verify whether established procedures and requirements are followed during the accomplishment of that event and whether the required standard is achieved. 4.2.2 Typical subject areas for quality inspections are: a. Actual FSTD operation b. Maintenance c. Technical standards. d. FSTD safety features. 4.3 Audit 4.3.1 An audit is a systematic and independent comparison of the way in which an activity is being conducted against the way in which the published procedures say it should be conducted. 4.3.2 Audits should include at least the following quality procedures and processes: 108CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 a. A statement explaining the scope of the audit. b. Planning and preparation. c. Gathering and recording evidence; and d. Analysis of the evidence. 4.3.3 Techniques which contribute to an effective audit are: a. Interviews or discussions with personnel. b. A review of published documents. c. The examination of an adequate sample of records. d. The witnessing of the activities which make up the operation; and e. The preservation of documents and the recording of observations. 4.4 Auditors 4.4.1 An FSTD operator should decide, depending on the complexity and size of the organisation, whether to make use of a dedicated audit team or a single auditor. In any event, the auditor or audit team should have relevant FSTD experience. 4.4.2 The responsibilities of the auditors should be clearly defined in the relevant documentation. 4.5 Auditor‟s Independence 4.5.1 Auditors should not have any day to day involvement in the area of activity which is to be audited. An FSTD operator may, in addition to using the services of full-time dedicated personnel belonging to a separate quality department, undertake the monitoring of specific areas or activities by the use of part-time auditors. Due to the technological complexity of FSTDs, which requires auditors with very specialised knowledge and experience, an FSTD operator may undertake the audit function by the use of part-time personnel from within his own organisation or from an external source under the terms of an agreement acceptable to the Authority. In all cases the FSTD operator should develop suitable procedures to ensure that persons directly responsible for the activities to be audited are not selected as part of the auditing team. Where external auditors are used, it is essential that any external specialist is familiar with the type of device conducted by the FSTD operator. 4.5.2 The FSTD operator‟s Quality Assurance Programme should identify the persons within the company who have the experience, responsibility and authority to: a. Perform quality inspections and audits as part of ongoing Quality Assurance. b. Identify and record any concerns or findings, and the evidence necessary to substantiate such concerns or findings. c. Initiate or recommend solutions to concerns or findings through designated reporting channels. d. Verify the implementation of solutions within specific time scales. e. Report directly to the Quality Manager. 109CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 4.6 Audit Scope 4.6.1 FSTD operators are required to monitor compliance with the procedures they have designed to ensure specified performance and functions. In doing so they should as a minimum, and where appropriate, monitor: a. Organisation. b. Plans and objectives. c. Maintenance procedures. d. FSTD Qualification Level. e. Supervision. f. FSTD technical status. g. Manuals, logs, and records. h. Defect deferral. i. Personnel training. j. Helicopter modifications management. 4.7 Auditing scheduling 4.7.1 A Quality Assurance Programme should include a defined audit schedule and a periodic review. The schedule should be flexible, and allow unscheduled audits when trends are identified. Follow- up audits should be scheduled when necessary to verify that corrective action was carried out and that it was effective. 4.7.2 An FSTD operator should establish a schedule of audits to be completed during a specified calendar period. All aspects of the operation should be reviewed within every period of 12 months in accordance with the programme unless an extension to the audit period is accepted as explained below. An FSTD operator may increase the frequency of audits at his discretion but should not decrease the frequency without the agreement of the Authority. 4.7.3 When an FSTD operator defines the audit schedule, significant changes to the management, organisation, or technologies should be considered as well as changes to the regulatory requirements. 4.7.4 For FSTD operators whose structure and size may not justify the completion of a complex system of audits, it may be appropriate to develop a Quality Assurance Programme that employs a checklist. The checklist should have a supporting schedule that requires completion of all checklist items within a specified time scale, together with a statement acknowledging completion of a periodic review by top management. 4.7.5 Whatever arrangements are made, the FSTD operator retains the ultimate responsibility for the Quality System and especially the completion and follow up of corrective actions. 4.8 Monitoring and Corrective Action 4.8.1 The aim of monitoring within the Quality System is primarily to investigate and judge its effectiveness and thereby to ensure that defined policy, performance and function standards are continuously complied with. 110CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 Monitoring activity is based upon quality inspections, audits, corrective action and follow-up. The FSTD operator should establish and publish a quality procedure to monitor regulatory compliance on a continuing basis. This monitoring activity should be aimed at eliminating the causes of unsatisfactory performance. 4.8.2 Any non-compliance identified as a result of monitoring should be communicated to the manager responsible for taking corrective action or, if appropriate, the Accountable Manager. Such non- compliance should be recorded, for the purpose of further investigation, in order to determine the cause and to enable the recommendation of appropriate corrective action. 4.8.3 The Quality Assurance Programme should include procedures to ensure that corrective actions are taken in response to findings. These quality procedures should monitor such actions to verify their effectiveness and that they have been completed. Organisational responsibility and accountability for the implementation of corrective actions resides with the department cited in the report identifying the finding. The Accountable Manager will have the ultimate responsibility for resourcing the corrective action and ensuring, through the Quality Manager, that the corrective action has re- established compliance with the standard required by the Authority, and any additional requirements defined by the FSTD operator. 4.8.4 Corrective action a. Subsequent to the quality inspection/audit, the FSTD operator should establish: b. The seriousness of any findings and any need for immediate corrective action. c. Cause of the finding. d. Corrective actions required to ensure that the non-compliance does not recur. e. A schedule for corrective action. f. The identification of individuals or departments responsible for implementing corrective action. g. Allocation of resources by the Accountable Manager, where appropriate. 4.8.5 The Quality Manager should: a. Verify that corrective action is taken by the manager responsible in response to any finding of non- compliance. b. Verify that corrective action includes the elements outlined in paragraph 4.8.4 above. c. Monitor the implementation and completion of corrective action. d. Provide management with an independent assessment of corrective action, implementation and completion. e. Evaluate the effectiveness of corrective action through the follow-up process. 4.9 Management Evaluation 4.9.1 A management evaluation is a comprehensive, systematic, documented 111CIVIL AVIATION REQUIREMENTS SECTION 7 SERIES ‘M’, PART IV 18TH NOVEMBER 2010 review of the Quality System and procedures by the management, and it should consider: a. The results of quality inspections, audits and any other indicators. b. The overall effectiveness of the management organisation in achieving stated objectives. 4.9.2 A management evaluation should identify and correct trends, and prevent, where possible, future non-conformities. Conclusions and recommendations made as a result of an evaluation should be submitted in writing to the responsible manager for action. The responsible manager should be an individual who has the authority to resolve issues and take action. 4.9.3 The Accountable Manager should decide upon the frequency, format, and structure of internal management evaluation activities. 4.10 Recording 4.10.1 Accurate, complete, and readily accessible records documenting the results of the Quality Assurance Programme should be maintained by the FSTD operator. Records are essential data to enable an FSTD operator to analyse and determine the root causes of non-conformity, so that areas of non- compliance can be identified and addressed. 4.10.2 The following records should be retained for a period of 5 years: a. Audit schedules. b. Quality inspection and audit reports. c. Response to findings. d. Corrective action reports. e. Follow-up and closure reports; and f. Management evaluation reports. 5 Quality Assurance responsibility for sub-contractors 5.1 Sub-contractors 5.1.1 FSTD operators may decide to sub-contract out certain activities to external agencies for the provision of services related to areas such as: a. Maintenance. b. Manual preparation. 5.1.2 The ultimate responsibility for the product or service provided by the sub- contractor always remains with the FSTD operator. A written agreement should exist between the FSTD operator and the sub- contractor clearly defining the services and quality to be provided. The sub-contractor's activities relevant to the agreement should be included in the FSTD operator's Quality Assurance Programme. 5.1.3 The FSTD operator should ensure that the sub-contractor has the necessary authorisation/approval when required, and commands the resources and competence to undertake the task. If the FSTD operator requires the sub- contractor to conduct activity which exceeds the sub-contractor‟s authorisation/approval, the FSTD operator is responsible for ensuring that the sub-contractor‟s 112CIVIL AVIATION REQUIREMENTS SECTION 7 SE RIES ‘M’, PART IV 18TH NOVEMBER 2010 Quality Assurance takes account of such additional requirements. 6 Quality System Training 6.1 General 6.1.1 An FSTD operator should establish effective, well planned and resourced quality related briefing for all personnel. 6.1.2 Those responsible for managing the Quality System should receive training covering: a. An introduction to the concept of the Quality System. b. Quality management. c. Concept of Quality Assurance. d. Quality manuals. e. Audit techniques. f. Reporting and recording; and g. The way in which the Quality System will function in the organisation. 6.1.3 Time should be provided to train every individual involved in quality management and for briefing the remainder of the employees. The allocation of time and resources should be sufficient for the scope of the training. 6.2 Sources of Training 6.2.1 Quality management courses are available from the various national or international Standards Institutions, and an FSTD operator should consider whether to offer such courses to those likely to be involved in the management of Quality Systems. FSTD operators with sufficient appropriately qualified staff should consider whether to carry out in-house training. 113

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