**Executive Summary**
This document is the answer to Unstarred Question No. 2880 in the Lok Sabha, to be answered on December 17, 2025. The question pertains to the upgrades made to railway tracks in Tamil Nadu. The Minister of Railways provides details on track upgrades, safety measures, technology adoption, and initiatives to enhance speed and freight capacity, covering the last 11 years.
**Key Points / Main Content**
* **Track Upgrades and Modernization:**
* Modern track structure implemented using 60kg, 90 UTS rails, wider PSC sleepers, and improved designs for girder bridges and turnout renewals.
* Supply of longer 130m/260m rail panels increased.
* Adoption of better welding technology like Flash Butt Welding.
* Use of mechanized systems for track maintenance, deploying high output tampers and modern rail grinding machines.
* **Signalling and Safety Enhancements:**
* Electrical/Electronic Interlocking Systems installed at 6656 stations by October 31, 2025.
* Interlocking of Level Crossing Gates at 10098 gates completed by October 31, 2025.
* Installation of Axle counters and Automatic Block Signalling (ABS) in multiple sections to improve line capacity and safety.
* Deployment of Integrated Track Monitoring Systems (ITMS) and Oscillation Monitoring System (OMS) for health assessment.
* GPS based Fog Safety Devices (FSD) provided.
* **Speed and Capacity Improvements:**
* Significant increase in speed potential across the rail network with sections in Tamil Nadu reaching 130 kmph.
* Introduction of new wagon designs (BOSM and ACT1).
* Increased loadability and length of freight trains.
* Multi-tracking and bypass construction on busy sections.
* Improved monitoring via Information Technology.
* Enhanced loading in upper deck of double stack container.
* **Safety Measures and Accident Reduction:**
* Steep decline in the number of accidents due to various safety measures. Consequential Accidents reduced from 135 in 2014-15 to 11 in 2025-26 (till date).
* Consequential Accident Index decreased from 0.11 in 2014-15 to 0.03 in 2024-25.
* Kavach safety system implementation with RDSO approval on 16.07.2024.
* Expenditure on Safety related activities increased from 39,463 Cr in 2013-14 to 1,16,470 Cr in 2025-26.
* All unmanned level crossings (UMLCs) on Broad Gauge (BG) route have been eliminated by January 2019.
**Impact Analysis**
**Indian Railways Operations and Infrastructure Staff**
* **Impact:** Affected by new technologies, maintenance procedures, safety protocols, and operational guidelines.
* **Action Required:** Adapt to new systems, undergo training for new technologies like Kavach, and implement revised safety and maintenance protocols.
**Railway Passengers**
* **Impact:** Improved safety, reduced accidents, and potentially faster travel times due to track upgrades and signalling improvements.
* **Action Required:** Be aware of safety regulations and guidelines when traveling on trains.
**Freight Operators and Businesses**
* **Impact:** Increased freight capacity, potentially reduced transportation times and costs, and improved efficiency in logistics.
* **Action Required:** Utilize new wagon designs and optimized freight operations to maximize benefits.
**Kallakurichi Lok Sabha Constituency**
* **Impact:** The railway line from Salem to Vridhachalam junction passes through Kallakurichi constituency in Tamil Nadu. The speed potential of this line has been upgraded to 110 kmph. Electrification work of this line has been completed.
* **Action Required:** There is no specific action stated in the document.
Key Entities Referenced
Indian Railways: The primary organization responsible for the infrastructure upgrades and safety measures discussed in the document.
Kavach: A National ATP system adopted by Indian Railways for enhanced safety through automatic train protection.
Tamil Nadu: The specific geographic region where railway track upgrades are detailed in the question.
Integrated Track Monitoring Systems (ITMS): A system deployed to monitor health of railway tracks.
Oscillation Monitoring System (OMS): A system used for comprehensive health assessment of railway tracks.
GOVERNMENT OF INDIA
MINISTRY OF RAILWAYS
LOK SABHA
UNSTARRED QUESTION NO. 2880
TO BE ANSWERED ON 17.12.2025
UPGRADED RAILWAY TRACKS IN TAMIL NADU
2880. SHRI MALAIYARASAN D:
Will the Minister of RAILWAYS be pleased to state:
(a) the details of the number of railway tracks upgraded during the last
five years within Tamil Nadu including electrification, signaling
improvements and track renewal particularly in the Kallakurichi Lok
Sabha constituency;
(b) the details of the steps taken to ensure passenger safety and
reduction of accidents during and after track upgradation;
(c) whether modern technologies like long welded rails, high-speed
track monitoring and automated track inspection systems are being
deployed and if so, the details thererof;
(d) the details of the initiatives taken to enhance speed and freight
capacity on upgraded routes; and
(e) the details of the plans for maintenance and periodic inspection of
upgraded tracks to ensure long-term reliability?
ANSWER
MINISTER OF RAILWAYS, INFORMATION & BROADCASTING AND
ELECTRONICS & INFORMATION TECHNOLOGY
(SHRI ASHWINI VAISHNAW)
(a) to (e) Upgradation and improvement of railway infrastructure on Indian
Railways have been carried out in a big way during last 11 years. Thefollowing measures are being taken by Indian Railways to modernise and
upgrade tracks, signalling system etc:
i. Modern track structure consisting of 60kg, 90 Ultimate Tensile
Strength (UTS) rails, Wider and heavier Pre-stressed Concrete
Sleepers (PSC) with elastic fastening, fan-shaped layout turnout on
PSC sleepers and Steel Channel/H-beam Sleepers on girder bridges
are being used while carrying out primary track renewals.
ii. The Thick Web Switches and Weldable CMS Crossings are being used
in turnout renewal works.
iii. Supply of 130m/260m long rail panels have been increased to avoid
welding of joints, thereby improving safety.
iv. Thick Web Switch Expansion Joints are being used in place of earlier
Conventional/Improved SEJs.
v. Adoption of better welding technology for rails i.e. Flash Butt
Welding.
vi. Adoption of mechanized system for track maintenance using high
output plain tampers and points & crossing tampers for improved
maintainability & reliability of track.
vii. Deployment of state-of-the-art modern machines including Rail
Grinding Machines to further improve asset reliability.
viii. Mechanisation of track laying activities through use of track
machines like PQRS, TRT, T-28 etc.
ix. Use of advanced Phased Array technology of testing of rail and
welds..
x. Deployment of Integrated Track Monitoring Systems (ITMS) and
Oscillation Monitoring System (OMS) for comprehensive health
assessment to ascertain optimal maintenance requirements.
xi. Adoption of portable Track Measuring Trolley for continuous
recording of track parameters in yards.xii. Using web enabled Track Management System (TMS) for integration
and data analytics of the track inspection records received through
various sources to enable precise maintenance inputs.
xiii. Electrical/Electronic Interlocking Systems with centralized operation
of points and signals in place of old mechanical signalling have been
provided at 6656 stations as on 31.10.2025.
xiv. Interlocking of Level Crossing Gates (LC) has been provided at 10098
Level Crossing Gates upto 31.10.2025 for enhancing safety at LC
Gate.
xv. Axle counters for automatic clearance of Block Section, BPAC (Block
Proving Axle Counter) are provided to ensure complete arrival of train
without manual intervention before granting line clear to receive next
train and to reduce human element. These systems have been
provided on 6142 Block Sections up to 31.10.2025.
xvi. Automatic Block Signalling (ABS) that enhances line capacity within
existing track infrastructure has been provided at 6341 Route km
upto 31.10.2025.
As a result of above measures, there has been a significant increase in
the speed potential of the rail network. The details of speed potential of
entire railway network over Indian Railways during 2025 vis-a-vis 2014
are as under:
2025 (up to
2014
Sectional Speed Nov’25)
(kmph) Track
% Track Km %
Km
130 & above 5,036 6.3 23,010 21.8
110 - 130 26,409 33.3 60,726 57.5
< 110 47,897 60.4 21,936 20.8
Total 79,342 100 1,05,672 100Sections having speed potential of 130 kmph in Tamil Nadu are as under:
Chennai – Arambakkam (Chennai – Gudur route)
Chennai – Arakkonam – Katpadi – Jolarpettai
Arakkonam – Ponpadi (Arakkonam – Renigunta route)
Jolarpettai – Patchur (Jolarpettai – Bengaluru)
The railway line from Salem to Vridhachalam junction passes through
Kallakurichi constituency in Tamil Nadu. The speed potential of this line
has been upgraded to 110 kmph. Electrification work of this line has been
completed.
Safety in train operations
As a consequence of various safety measures taken over the years, there
has been a steep decline in the number of accidents.
Number of Consequential Train Accidents has reduced as shown in the
table below:-
Year Consequential Accidents
2014-15 135
2025-26 (Till date) 11 (90% lesser)
Another important index showing improvement in safety in train
operations is Consequential Accidents Index, the details of which are as
under:-
Consequential Accident Index:-
Year Accident Index
2014-15 0.11
2024-25 0.03 (73% lesser)
This index measures number of consequential accidents as a ratio of total
running Kilometers of all trains.Index =
234
165
135
55
31
11
2005-06 2009-10 2014-15 2019-20 2024-25 2025-26
(up to Nov'25 )
Safety is accorded the highest priority on Indian Railways. The various
safety measures taken to enhance safety in train operations are as
under:-
1. On Indian Railways, the expenditure on Safety related activities has
increased over the years as under:-
Expenditure/Budget on Safety related activities (Rs. in Cr.)
2013-14 2022-23 2023-24 2024-25 2025-26
(Act.) (Act.) (Act.)
39,463 87,327 1,01,651 1,14,022 1,16,470
2. Electrical/Electronic Interlocking Systems with centralized operation
of points and signals have been provided at 6,656 stations up to
31.10.2025 to reduce accidents due to human failure.
stnediccA
niarT
laitneuqesnoC
fo
.oN
No. of consequential accidents
No. of trains X million kilometers
run3. Interlocking of Level Crossing (LC) Gates has been provided at 10,098
Level Crossing Gates up to 31.10.2025 for enhancing safety at LC
Gates.
4. Complete Track Circuiting of stations to enhance safety by
verification of track occupancy by electrical means has been provided
at 6,661 stations up to 31.10.2025.
5. Kavach is a highly technology intensive system, which requires safety
certification of highest order. Kavach was adopted as a National ATP
system in July 2020. Kavach is provided progressively in phased
manner. Initially, Kavach Version 3.2 was deployed on 1465 RKm of
South Central Railway and 80 RKm of North Central Railway. Kavach
specification Version 4.0 was approved by RDSO on 16.07.2024.
After extensive and elaborate trials, Kavach Version 4.0has been
successfully commissioned onPalwal-Mathura-Kota- Nagda section (
633Rkm) on Delhi- Mumbai route and on Howrah-Bardhaman section (
105RKm)on Delhi-Howrah route. Kavach implementation has been
taken up in balance sections of Delhi-Mumbai and Delhi-Howrah route.
Further, Kavach implementation has been taken up on 15,512 RKm
covering all GQ, GD, HDN and identified sections of Indian Railways.
6. Detailed instructions on issues related with safety of Signalling, e.g.
mandatory correspondence check, alteration work protocol,
preparation of completion drawing, etc. have been issued.
7. System of disconnection and reconnection for S&T equipment as per
protocol has been re-emphasized.
8. All locomotives are equipped with Vigilance Control Devices (VCD) to
improve alertness of Loco Pilots.
9. Retro-reflective sigma boards are provided on the mast which is
located two OHE masts prior to the signals in electrified territories to
alert the crew about the signal ahead when visibility is low due to
foggy weather.10. A GPS based Fog Safety Device (FSD) is provided to loco pilots in fog
affected areas which enables loco pilots to know the distance of the
approaching landmarks like signals, level crossing gates, etc.
11. Modern track structure consisting of 60kg, 90 Ultimate Tensile
Strength (UTS) rails, Prestressed Concrete Sleeper (PSC)
Normal/Wide base sleepers with elastic fastening, fan shaped layout
turnout on PSC sleepers, Steel Channel/H-beam Sleepers on girder
bridges is used while carrying out primary track renewals.
12. Mechanisation of track laying activity through use of track machines
like PQRS, TRT, T-28 etc. to reduce human errors.
13. Maximizing supply of 130m/260m long rail panels for increasing
progress of rail renewal and avoiding welding of joints, thereby
improving safety.
14. Ultrasonic Flaw Detection (USFD) testing of rails to detect flaws and
timely removal of defective rails.
15. Laying of longer rails, minimizing the use of Alumino Thermic Welding
and adoption of better welding technology for rails i.e., Flash Butt
Welding.
16. Monitoring of track geometry by OMS (Oscillation Monitoring System)
and TRC (Track Recording Cars).
17. Patrolling of railway tracks to look out for weld/rail fractures.
18. The use of Thick Web Switches and Weldable CMS Crossing in
turnout renewal works.
19. Inspections at regular intervals are carried out to monitor and
educate staff for observance of safe practices.
20. Web based online monitoring system of track assets viz. Track
database and decision support system has been adopted to decide
rationalized maintenance requirement and optimize inputs.
21. Detailed instructions on issues related with safety of Track, e.g.
integrated block, corridor block, worksite safety, monsoon
precautions, etc. have been issued.22. Preventive maintenance of railway assets (Coaches & Wagons) is
undertaken to ensure safe train operations.
23. Replacement of conventional ICF design coaches with LHB design
coaches is being done.
24. All unmanned level crossings (UMLCs) on Broad Gauge (BG) route
have been eliminated by January 2019.
25. Safety of Railway Bridges is ensured through regular inspection of
Bridges. The requirement of repair/rehabilitation of Bridges is taken
up based upon the conditions assessed during these inspections.
26. Indian Railways has displayed Statutory “Fire Notices” for
widespread passenger information in all coaches. Fire posters are
provided in every coach so as to educate and alert passengers
regarding various Do’s and Don’ts to prevent fire. These include
messages regarding not carrying any inflammable material,
explosives, prohibition of smoking inside the coaches, penalties etc.
27. Production Units are providing Fire detection and suppression system
in newly manufactured Power Cars and Pantry Cars, Fire and Smoke
detection system in newly manufactured coaches. Progressive
fitment of the same in existing coaches is also underway by Zonal
Railways in a phased manner.
28. Regular counselling and training of staff is undertaken.
29. Concept of Rolling Block introduced in Indian Railways (Open Lines)
General Rules vide Gazette notification dated 30.11.2023, wherein
work of integrated maintenance/ repair/replacement of assets is
planned up to 52 weeks in advance on rolling basis and executed as
per plan.
The details of the Safety related works related to better maintenance
practices, Technological improvements, better infrastructure and rollingstock etc. undertaken by Railways are tabulated below:-
2014-15 to
2004-05 to 2014-25 Vs.
S.N. Item 2024-25
2013-14 2004-14
Technological Improvements
1. Use of high-quality 57,450 Km 1.43 Lakh Km More than 2
rails times
(60 Kg) (Km)
2. Longer Rail Panels 9,917 Km 77,522 Km Nearly 8
(260m) (Km) times
3. Electronic 837 3,691 Stations More than 4
Interlocking Stations times
(Stations)
4. Fog Pass Safety As on As on 31.03.25: 288 times
Devices (Nos.) 31.03.14: 25,939 Nos.
90 Nos.
5. Thick Web Switches Nil 28,301 Nos.
(Nos.)
Better Maintenance Practices
1. Primary Rail Renewal 32,260 Km 49,941 Km 1.5 times
(Track Km)
2. USFD (Ultra Sonic 79.43 Lakh 2 Crore More than 2
Flaw detection) times
Testing of Welds
(Nos.)
3. Weld failures (Nos.) In 2013-14: In 2024-25: 90 %
3699 Nos. 370 Nos. reduction
4. Rail fractures (Nos.) In 2013-14: In 2024-25: More than
2548 Nos. 289 Nos. 88%
reduction
Better Infrastructure and Rolling Stock
1. New Track KM added 14,985 Km 34,428 Km More than 2
(Track Km) times
2. Flyovers 4,148 Nos. 13,808 Nos. More than 3
(RoBs)/Underpasses times
(RUBs) (Nos.)
3. Unmanned Level As on As on Removed
crossings 31.03.14: 31.03.24:Nil
(Nos.) on BG 8,948 (All eliminated
by 31.01.19)
4. Manufacture of LHB 2,337 Nos. 42,677 More than 18
Coaches (Nos.) timesIn order to enhance speed and freight capacity, the following measures
have been taken by Indian Railways:
i. Introduction of new wagon designs. BOSM wagon for transportation
of bulk commodities as well as point load commodities like steel
coils and ACT1 wagon for transportation of automobiles particularly
SUVs have been introduced.
ii. Regular production of stainless steel body BOBSNS wagon used for
iron ore transport commenced which has 11% higher throughput as
compared to existing BOBSN rake.
iii. Flat Multipurpose Wagon for transportation of automobiles, trucks,
military equipment, steel coils etc. has been introduced.
iv. Enhanced loading in upper deck of double stack container has been
permitted enhancing loading in upper deck from approx. 26t to 30.5t.
v. Ensuring increased availability of rakes/wagons against demand.
vi. Increasing the loadability for carrying additional traffic per wagon.
Length of freight trains has also been increased to increase
throughput per train.
vii. For increasing network capacity multi tracking on busy sections.
ROR, bypass on busy junctions are being taken up.
viii. Use of Information Technology in freight operations to improve
monitoring and utilization of assets.
ix. Induction of higher horsepower locomotives.
x. Induction of higher capacity and high speed wagons.
xi. Improvement in maintenance practices of wagons and locomotives
resulting in increased availability of loco and rolling stock for traffic
use.
xii. Improvement in track and signalling to carry higher volume of traffic.
xiii. Training staff and officers to adopt the new technology and
management practices.
*****